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Efficient Copper Upward Continuous Casting Machine for Air Conditioner Tubes¹

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Product DescriptionUpward Continuous Casting Production LineOur state-of-the-art upward continuous casting production line is meticulously engineered for the production of high-conductivity, oxygen-free copper rods, tubes, and strips. By simply adjusting the crystallizer size and mechanical clamping wheel, we can easily manufacture flat products with various cross-section specifications, meeting diverse industrial requirements.This comprehensive continuous casting production line features a robust large three combined body furnace, an efficient continuous casting machine, a precision guide frame, an advanced speed tracking device, dual-rod wire coiling machines, a high-performance water cooling system, an accurate temperature measuring system, a sophisticated copper liquid level tracking system, as well as inductors and electrical systems, ensuring seamless operation.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe process begins with raw electrolytic copper being fed into the melting furnace, where it is transformed into molten copper. This molten copper is then transferred to the transition vessel and subsequently to the holding furnace. From here, it moves to the crystallizer, forming a copper rod. The rod is gently pulled upwards by the traction device, proceeding to the output frame. A wire separating frame ensures the rods remain untangled, and an automatic tracking device meticulously controls the coiling speed. Finally, the copper rod is expertly coiled and prepared for the next stage of processing.Our Advantagesa. Achieve superior quality with our copper rods, maintaining an oxygen content below 10ppm for exceptional conductivity.b. Our production line boasts a full suite of functions with intelligently designed technical parameters, enabling seamless automatic control throughout the process.c. Benefit from our advanced temperature measurement and control capabilities, ensuring precision at every step.d. The melting and holding furnaces offer closed-loop control of casting temperatures once the copper liquid reaches the desired set point.e. Our system features comprehensive monitoring and alarm functions for melting and holding furnace water temperatures and pressures, with integrated cooling water inlets, backwater thermometers, pressure gauges, and valves to ensure optimal performance.f. Equipped with digital temperature displays and robust protection and alarm systems, including overload, overvoltage, and grounding alarms, the electric control of our melting and holding furnaces operates independently from the rest of the unit.g. The crystallizer size is fully adjustable, with a cooling water distribution system made from durable stainless steel (304), featuring water inlets, backwater thermometers, pressure gauges, and valves for precise control.h. Our traction machine is programmed for process-specific control, eliminating slip between the casting billet and the traction device. The casting strip is driven synchronously by an AC frequency conversion servo motor for flawless transmission.i. Our comprehensive monitoring system displays all operational data on a large, user-friendly monitor, offering real-time insights via strategically placed monitoring and control components across the equipment.Company ProfileShanghai Cast Technology Co., Ltd.As an esteemed leader in the metallurgical machinery and equipment industry, Shanghai Cast Technology Co., Ltd. excels in design, research, development, manufacture, sales, and service of cutting-edge metallurgical casting equipment. With our advanced technology and skilled engineering team, we deliver unparalleled solutions to meet the dynamic needs of the metallurgical sector.With over two decades of excellence in operation, Shanghai Cast Technology Co., Ltd. has meticulously crafted a robust and comprehensive supply chain for top-tier metallurgical equipment. Our cutting-edge products proudly conform to international quality benchmarks, earning us a stellar reputation across diverse global markets. Consequently, we have become a preferred and trusted supplier for numerous illustrious domestic and international enterprises.What exceptional offerings can we provide to you?Our esteemed product portfolio boasts an impressive array of advanced equipment including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, state-of-the-art heat treatment furnaces, precision extrusion machines, efficient wire drawing machines, robust rolling mills, comprehensive dust removal systems, high-precision surface milling machines, as well as efficient cooling towers. Additionally, we offer a wide range of related metallurgy and casting equipment to cater to all your industrial needs.Moreover, we extend a suite of invaluable services to clients establishing new manufacturing facilities. These services encompass model selection of complete equipment, expert production technology consultation, meticulous installation, commissioning, and operational training. We also offer holistic total-package production technology solutions, turnkey project management, and comprehensive one-stop after-sales service. Our commitment to customization allows us to tailor products to meet the specific needs of our clients, while providing seamless pre-sales, in-sales, and post-sales support to ensure a worry-free experience.What principle is at the heart of our operations?At Shanghai Cast Technology, our unwavering commitment to quality, integrity, and accountability is embedded in our management philosophy. We relentlessly collaborate with esteemed domestic research and design institutions to continually refine our equipment manufacturing technology, optimizing performance to meet the distinct product requirements of our clients. Our dedication extends to enhancing after-sales service and technical support, fostering collaborative growth with our clients. Our aspiration is that our equipment serves as a catalyst for our clients, driving them towards unmatched production value and prosperity.We extend a heartfelt invitation to both our esteemed current clients and potential partners to engage with us in exploring promising business opportunities. Our eagerness to forge close collaborations with our clients is geared towards creating a brighter and more prosperous future together.FAQQ: Are you the manufacturer behind these innovations?A: Indeed, we are the proud manufacturers, operating our own state-of-the-art factory along with a dedicated team of expert technicians.Q: What stellar products do you offer?A: Our distinguished product lineup includes the Medium Frequency Furnace, line-frequency induction melting furnaces, sophisticated electric furnaces, horizontal continuous casting machines, upward continuous casting machines, semi-continuous casting machines, comprehensive dust removal systems, precision surface milling machines, and efficient cooling towers, alongside a plethora of related metallurgy and casting equipment.Q: What are the flexible payment methods available?A: We offer a variety of payment options to suit your needs, including FOB, CFR, CIF, DAP, with payment terms such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What export documentation do you provide?A: We furnish a comprehensive export package including a Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more, ensuring a seamless export process.

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