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Superior Garnet Abrasive Sand for Enhanced Surface Finishing1
Abrasive Grinding, Abrasive Grains, High-Quality Garnet Sand, Industrial Garnet Sand Supplier
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product Description Garnet sand is an exceptionally high-quality, naturally inert mineral, renowned for its sharp, angular, twelve-sided crystalline structure known scientifically as a rhombic dodecahedron. It boasts an impressive hardness range of 7.5 to 8.5 on the Mohs scale. These distinct physical characteristics render it a superior choice for abrasive industrial applications, making it ideal for a wide array of tasks where precision and efficiency are paramount.APPLICATIONSGarnet sand demonstrates remarkable versatility and is extensively employed in a multitude of applications. It is superb for polishing glass screens, single crystal silicon, and optical lenses. Furthermore, it's a preferred medium for rust removal, sandblasting, and water jet cutting due to its efficacy in eliminating rust, paint, and corrosion. Garnet sand's adaptability makes it suitable for diverse applications across metal, brick, concrete, and masonry surfaces, ensuring a smooth and clean finish.PRODUCTION PROCESSExtraction:Mining: Garnet sand is skillfully extracted either from alluvial deposits or hard rock formations. The mining method hinges on the nature of the garnet deposit. Alluvial mining engages in processes such as washing and screening, whereas hard rock mining necessitates more intensive methods like drilling, blasting, and crushing to access the deposits.Crushing and Grinding:Primary Crushing: The initial step involves utilizing jaw or gyratory crushers to break down the extracted garnet ore into smaller, more manageable pieces.Secondary Crushing: The process continues with cone or impact crushers, further refining the material to achieve the desired size for optimal use.Separation:Screening: The crushed garnet undergoes a thorough screening process to separate valuable garnet particles from waste rock. This involves the use of vibrating screens or sieves, which meticulously classify particles according to size.Gravity Separation: Advanced gravity-based methods like jigging or spiral concentration are employed to effectively separate garnet from lighter impurities, leveraging density differences to achieve superior purity.Magnetic Separation: State-of-the-art magnetic separators are used to meticulously extract any magnetic minerals or impurities, ensuring the garnet sand remains uncontaminated and of the highest quality.Washing and Drying:Washing: The garnet sand undergoes an intensive washing phase to thoroughly eliminate any residual impurities, clay, or dust. This is accomplished using water-based systems such as washing plants or hydrocyclones, which guarantee a pristine product.Drying: Post-washing, the garnet sand is methodically dried using rotary or fluidized bed dryers. This crucial step removes moisture to prepare the sand for subsequent processing or secure packaging.Milling (Optional):Fine Grinding: For applications requiring finer granularity, the garnet sand may be subjected to additional milling. This employs technologies such as ball mills or roller mills to attain the requisite particle size.Screening and Classification:Size Classification: The dried garnet sand is meticulously screened and classified into distinct size ranges, adhering to industry standards or customer-specific requirements. Precision tools such as vibrating screens and air classifiers ensure exact sizing.Quality Control:Inspection and Testing: Rigorous quality control measures are in place to confirm that the garnet sand meets all specified standards. This includes comprehensive tests for particle size distribution, hardness, purity, and absence of contaminants, ensuring a product that is both reliable and efficient.Surface Treatment (Optional):Coating or Polishing: Depending on the product's end use, the garnet sand might undergo specialized surface treatments to enhance its abrasiveness or chemical resistance, tailoring it perfectly for specific applications.Storage: The final product is securely stored in a dry, controlled environment to preserve its exceptional quality and prevent any form of contamination, ensuring it remains ready for use. TYPICAL CHEMICAL ANALYSISAl2O324.51%SiO237.07%Fe2O34.35%FeO18.84%MgO6.01%CaO6.20%MnO0.18%TiO20.47%PHYSICAL PROPERTIESColorHeavy red, orange red, rose red, brownShapeAngular, edge sharpCrystal FormIsometric systemSpecific Gravity3.5Hardness7.0-7.9 Mohs scaleMelting Temperature1350 °CDetailed Photos Product ParametersAvailable Grain SizesMesh Options: Tailored to meet diverse requirements, choose from our range of mesh sizes: 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150.Grit Varieties: Explore a comprehensive selection of grit options to ensure precision and efficiency in your surface finishing tasks: 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220.Packaging & ShippingSmall Bags: Perfect for PrecisionWeight: Our small bags are conveniently available in sizes of 25 kg (55 lbs) or 50 kg (110 lbs), catering to various needs.Material: Crafted from robust materials like polyethylene or polypropylene, ensuring reliability and durability.Features: Ingeniously sealed to prevent any moisture ingress or contamination, these bags are designed with handles or ties for effortless handling.Applications: These small bags are ideal for precise applications in laboratories, smaller-scale usage, or industries that demand exact quantities.Bulk Bags: Your Solution for Large-Scale NeedsWeight: Bulk bags are available in substantial sizes ranging from 500 kg (1100 lbs) to 2000 kg (4400 lbs), known as jumbo bags or FIBC (Flexible Intermediate Bulk Containers).Material: Constructed from strong woven polypropylene fabric, often featuring a polyethylene liner to enhance moisture protection.Features: Engineered with lifting loops for smooth transportation with forklifts or cranes, alongside spout top and discharge bottom options for controlled filling and emptying.Applications: Perfect for industries requiring large-scale usage, bulk storage, and seamless transport solutions.Drums and Barrels: Durability Meets EfficiencyWeight: Typically available in 200 L (53 gallons) drums, suitable for a range of applications.Material: Fabricated from either tough metal or high-density polyethylene to ensure product integrity.Features: Equipped with secure, tamper-evident seals, these drums are moisture-resistant and stackable for maximum storage efficiency.Applications: Ideal for situations demanding extra protection from environmental factors or for ease of handling in automated processes.Custom Packaging: Tailored to Your NeedsOptions: We offer bespoke packaging solutions tailored to meet your specific customer requirements.Features: Customizable in weight, materials, and labeling options to fulfill unique needs.Applications: Designed for specialized industries or unique applications needing specific packaging standards.Labeling and Documentation: Clear and CompliantIdentification: Each package is distinctly labeled with essential product information, including grade, grit size, weight, and batch number.Safety Information: Contains all necessary safety and handling instructions to ensure proper usage.Compliance: Our packaging strictly adheres to international shipping regulations and industry standards, ensuring peace of mind. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a prestigious beacon in the trading landscape, with a specialization in refractory materials and abrasive media. Our distinctive integration of industry and trade is underscored by cutting-edge testing facilities and unparalleled technical expertise. Proudly anchoring our operations are two state-of-the-art production plants nestled in Luoyang city, Henan province. With an impressive legacy of 24 years, we have honed the art of crafting exceptional Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing our robust alliances with leading factories, we present an exquisite line of Cutting Wheels, Grinding Wheels, and Flap Discs, all offered at irresistibly competitive prices. Our products are celebrated across various markets, earning trust and accolades for flawlessly adapting to dynamic economic and social landscapes. Driven by a steadfast commitment to excellence, we guarantee that our solutions consistently surpass the highest quality benchmarks, ensuring ultimate customer satisfaction.At Luoyang Frere, we cherish the essence of long-term partnerships and are truly excited about the possibility of forging a collaborative relationship with your esteemed company. Our dedicated team is poised and ready to cater to your needs, eager to play a pivotal role in driving your success story in the near future. Our Advantages1. High-Quality Products & Competitive Pricing: We proudly source and supply only the finest top-grade abrasive and refractory materials that consistently meet stringent international standards. This ensures unmatched performance and reliability across various industrial applications. By leveraging our robust relationships with manufacturers and mastering efficient supply chain management, we proudly offer highly competitive prices without ever compromising on quality. Our commitment to excellence guarantees that you receive the best value for your investment.2. Custom Solutions: We are dedicated to delivering bespoke solutions tailored precisely to meet specific customer requirements. From customized packaging and precise product specifications to flexible delivery schedules, our aim is to ensure optimal satisfaction and unparalleled convenience for each client.3. Expertise and Experience: Our team is composed of seasoned industry experts, armed with extensive knowledge and experience. This empowers us to provide invaluable technical support and insightful guidance to our esteemed customers, ensuring they are equipped with the best solutions for their needs.4. Quality Assurance: Our commitment to excellence drives us to implement rigorous quality control measures at every stage of the procurement and delivery process. This steadfast dedication guarantees that our products consistently meet the highest quality standards, providing our clients with peace of mind and exceptional results.5. Sustainability and Environmental Responsibility: We are passionately committed to sustainability and environmental responsibility. Our range of eco-friendly products and solutions empowers our customers to significantly reduce their environmental impact, aligning with a brighter and more sustainable future.6. Customer-Centric Approach: At the heart of our operations lies a customer-centric approach, ensuring that we prioritize the needs and preferences of our valued clients. We are devoted to providing exceptional customer service and nurturing long-term partnerships based on trust, mutual benefit, and unwavering support.After Sales ServiceAt Frere company, we are passionately committed to our customers, supporting you long after the point of purchase. Our outstanding after-sales service is crafted to ensure your enduring satisfaction and success with our exceptional products. Here's the comprehensive support you will receive when choosing us as your trusted abrasive and refractory partner:1. Technical Support:Our esteemed team of seasoned engineers and technical experts is at your service, ready to provide unparalleled advice and support. Whether you seek guidance on product selection, application techniques, or troubleshooting, we stand by you to help achieve optimal results.2. Product Training:We deliver extensive training programs to empower your team with the skills necessary to use our products efficiently and safely. From fundamental handling to sophisticated application methods, our training is customized to meet your unique requirements.3. Warranty and Repairs:Every product is backed by a robust warranty. If challenges arise, our dedicated service team offers swift repairs or replacements, minimizing disruptions to your operations and ensuring seamless performance.4. Regular Follow-ups:Our proactive approach to customer service involves consistent follow-ups to assess product performance and gather valuable feedback. This enables us to continuously refine and enhance our solutions to perfectly align with your needs.5. Maintenance Services:To extend the life and enhance the efficiency of our products, we provide comprehensive maintenance services. Our experts assist in crafting a maintenance schedule and offer on-site support, ensuring your equipment remains in prime condition.6. Rapid Response:For immediate concerns, our rapid response team is ready to deliver swift assistance. We recognize the importance of time in your operations and prioritize resolving issues with utmost urgency.7. Spare Parts Availability:With a thorough inventory of spare parts, we guarantee swift access to essential components. Our dynamic logistics network ensures fast delivery, minimizing downtime and maintaining seamless operations.8. Customer Feedback Loop:Your insights are immensely valuable to us. We actively invite and utilize your feedback to drive perpetual improvement, aiming to exceed your expectations with every interaction.9. 24/7 Customer Service:Our dedicated customer service team is available around the clock to address any queries or concerns. Be it a simple question or an urgent situation, we're always here to provide unwavering support.
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