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Versatile Waterjet Cutting Garnet Sand for Various Abrasive Applications1
Abrasive Grinding, Abrasive Grains, Cutting Abrasive, Waterjet Garnet Sand
LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD.
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Product Description Product DescriptionGarnet sand is a naturally inert mineral, uniquely characterized by its sharp, angular, twelve-sided crystal structure known as a rhombic dodecahedron. With an impressive hardness rating of 7.5 to 8.5 on the Mohs scale, this exceptional crystal offers superior abrasive qualities, making it an ideal choice for a vast array of industrial applications.APPLICATIONSGarnet sand boasts versatility and efficiency, widely applied in polishing glass screens, single crystal silicon, and optical lenses. It excels in rust removal, sandblasting, and water jet cutting. As a powerful sandblasting abrasive medium, it effectively eradicates rust, paint, and corrosion, proving indispensable across a multitude of applications involving metal, brick, concrete, and masonry.PRODUCTION PROCESSExtraction:Mining: Garnet sand is derived from the earth through sophisticated methods, either from alluvial deposits or hard rock formations, determined by the type of garnet deposit. Alluvial mining involves washing and screening, while hard rock mining comprises drilling, blasting, and crushing.Crushing and Grinding:Primary Crushing: The extracted garnet ore is initially broken down into smaller pieces using robust jaw crushers or powerful gyratory crushers.Secondary Crushing: The crushed material undergoes further refinement with cone crushers or impact crushers to achieve the precise size needed.Separation:Screening: The fragmented material is meticulously screened to separate valuable garnet particles from waste rock, utilizing vibrating screens or sieves for precise particle classification.Gravity Separation: Sophisticated gravity-based techniques like jigging or spiral concentration deftly separate garnet from lighter impurities by exploiting density differences.Magnetic Separation: Advanced magnetic separators are deployed to extract any magnetic minerals or impurities from the garnet sand, ensuring purity.Washing and Drying:Washing: Garnet sand is thoroughly washed to eliminate any residual impurities, clay, or dust, typically using water in washing plants or hydrocyclones.Drying: Post-washing, the garnet sand is expertly dried using rotary or fluidized bed dryers to remove moisture, priming it for subsequent processing or packaging.Milling (Optional):Fine Grinding: Depending on intended application, the garnet sand may undergo additional fine grinding via ball mills or roller mills to achieve optimal particle sizes.Screening and Classification:Size Classification: The dried garnet sand is meticulously screened and classified into various size ranges aligned with industry standards or specific customer demands, employing vibrating screens and air classifiers for accuracy.Quality Control:Inspection and Testing: Rigorous quality control tests are performed to ensure the garnet sand meets stringent standards, encompassing particle size distribution, hardness, purity, and absence of contaminants.Surface Treatment (Optional):Coating or Polishing: To enhance specific properties like abrasiveness or chemical resistance, the garnet sand may undergo specialized surface treatments according to its intended application.Storage: The packaged garnet sand is stored in a dry, controlled environment to uphold its quality and prevent any contamination. TYPICAL CHEMICAL ANALYSISAl2O324.51%SiO237.07%Fe2O34.35%FeO18.84%MgO6.01%CaO6.20%MnO0.18%TiO20.47%PHYSICAL PROPERTIESColorHeavy red, orange red, rose red, brownShapeAngular, edge sharpCrystal FormIsometric systemSpecific Gravity3.5Hardness7.0-7.9 Mohs scaleMelting Temperature1350 °CDetailed Photos Product ParametersGRAIN SIZES AVAILABLE: Tailored for Diverse ApplicationsMesh Sizes Offered: 30/60, 40/80, 50/100, 50/120, 60/100, 60/150, 80/120, 80/150 - Perfectly Crafted for PrecisionGrit Options: 16, 20, 24, 30, 36, 46, 54, 60, 70, 80, 90, 100, 120, 150, 180, 220 - Engineered for Excellence Across a Range of Uses.Packaging & ShippingSmall Bags:Weight: Typically available in convenient 25 kg (55 lbs) or 50 kg (110 lbs) bags, ideal for handling and storage.Material: Crafted from robust materials like polyethylene or polypropylene, ensuring durability.Features: Expertly sealed to safeguard against moisture ingress and contamination, complete with handles or ties for effortless handling.Applications: Perfect for smaller-scale usage, laboratories, or industries necessitating precise quantities.Bulk Bags:Weight: Commonly available in massive 500 kg (1100 lbs) to 2000 kg (4400 lbs) jumbo bags, also known as FIBC, ensuring large scale operations are covered.Material: Constructed from woven polypropylene fabric, often lined with polyethylene for superior moisture protection.Features: Outfitted with lifting loops for smooth transport using forklifts or cranes, with spout top and discharge bottom options for precision in filling and emptying.Applications: Perfectly suited for large-scale industrial use, bulk storage, and seamless transport.Drums and Barrels:Weight: Typically available in 200 L (53 gallons) drums, providing substantial capacity.Material: Crafted from sturdy metal or high-density polyethylene to ensure resilience.Features: Fortified with tamper-evident seals for security, moisture-resistant, and stackable design for optimized storage solutions.Applications: Ideal for conditions requiring extra protection from environmental factors or for streamlined handling in automated processes.Custom Packaging:Options: Tailored packaging solutions, designed meticulously to align with specific customer requirements.Features: Custom weights, materials, and labeling options tailored to meet unique specifications.Applications: Perfect for specialized industries or unique applications where specific packaging standards are essential.Labeling and Documentation:Identification: Each package is clearly labeled with essential product information, including grade, grit size, weight, and batch number, ensuring full traceability.Safety Information: Labels provide comprehensive safety and handling instructions to ensure safe use.Compliance: Packaging adheres to international shipping regulations and industry standards, guaranteeing compliance and peace of mind. Company ProfileLuoyang Frere Import and Export Trading Co., Ltd. stands as a beacon of excellence in the realm of refractory materials and abrasive media. We pride ourselves on a seamless blend of industry prowess and trading acumen, supported by state-of-the-art testing facilities and unparalleled technical expertise. Our illustrious factories, nestled in the heart of Luoyang city, Henan province, embody 24 years of mastery in crafting superior Brown Fused Alumina (BFA) and White Fused Alumina (WFA).Harnessing our formidable factory alliances, we deliver exceptional Cutting Wheels, Grinding Wheels, and Flap Discs at market-savvy prices. Our offerings have garnered extensive recognition and trust, skillfully adapting to the dynamic economic and social landscapes. Our unwavering commitment to excellence and customer satisfaction ensures our products consistently align with the pinnacle of industry standards.At Luoyang Frere, we cherish enduring collaborations and are genuinely enthusiastic about the prospect of partnering with your distinguished company. Our dedicated team stands ready to cater to your unique requirements and to play a pivotal role in your imminent success. Our Advantages1. High-Quality Products & Competitive Pricing: At LUOYANG FRERE IMPORT AND EXPORT TRADING CO., LTD., we pride ourselves in sourcing and delivering only top-tier abrasive and refractory materials. Each product adheres to strict international standards, guaranteeing unmatched performance and reliability across various industrial sectors. Through robust partnerships with manufacturers and streamlined supply chain management, we are able to provide our customers with remarkably competitive pricing, all while maintaining the highest quality benchmarks.2. Custom Solutions: We excel in crafting bespoke solutions tailored to meet the unique demands of our clients. Whether it's customized packaging, specific product specifications, or precision delivery schedules, we ensure unparalleled satisfaction and convenience. Our commitment to exceptional service means your needs are not just met, but exceeded.3. Expertise and Experience: Backed by a team of highly skilled professionals, we possess deep industry knowledge and extensive experience. This empowers us to offer invaluable technical support and insightful guidance, ensuring our customers achieve the best possible outcomes.4. Quality Assurance: Our dedication to excellence is reflected in our stringent quality control protocols, implemented at every phase of the procurement and delivery process. This rigorous approach guarantees that all our offerings consistently meet the pinnacle of quality standards.5. Sustainability and Environmental Responsibility: We are staunch advocates of sustainability and environmental stewardship. Our product range includes eco-friendly solutions designed to help our customers minimize their environmental footprint, promoting a greener future for all.6. Customer-Centric Approach: Our unwavering focus on our clients is the cornerstone of our operations. Prioritizing the needs and preferences of our customers, we provide outstanding service and cultivate enduring partnerships founded on trust and mutual benefits. Join us in a journey where customer satisfaction is not just a goal, but a guarantee.After Sales ServiceAt Frere company, we are committed to nurturing a long-lasting relationship with our esteemed customers that extends well beyond the initial purchase. Our all-encompassing after-sales service is meticulously designed to ensure your unwavering satisfaction and success with every product you procure from us. Discover the unparalleled support you can expect when partnering with us, your trusted supplier for all abrasive and refractory needs:1. Technical Support:Our experts, a team of seasoned engineers and technical specialists, stand ready to offer insightful guidance and support. Whether you require assistance with selecting the perfect product, mastering application techniques, or overcoming challenges, we are dedicated to helping you achieve outstanding outcomes.2. Product Training:We deliver comprehensive training programs crafted to ensure your team possesses the essential skills to wield our products with utmost safety and efficiency. Our training spans from foundational handling to sophisticated application techniques, customized to meet your unique requirements.3. Warranty and Repairs:Each product is backed by a substantial warranty. Should any issues arise, our committed service team is poised to deliver swift repairs or replacements, ensuring that your operations experience minimal interruptions.4. Regular Follow-ups:Proactive customer service is our hallmark. We conduct regular follow-ups to evaluate the performance of our products and gather insightful feedback. This approach enables us to continually enhance and adapt our solutions to better align with your evolving needs.5. Maintenance Services:To enhance the durability and performance of our products, we offer specialized maintenance services. Our professionals can assist in crafting a maintenance schedule and provide on-site expertise to keep your equipment operating at peak condition.6. Rapid Response:In urgent situations, our rapid response team is always prepared to deliver immediate aid. Recognizing the critical nature of time in your operations, we are dedicated to swiftly resolving any issues to maintain your momentum.7. Spare Parts Availability:Our extensive inventory of spare parts ensures you have swift access to essential components. Our streamlined logistics network facilitates prompt delivery, minimizing downtime and ensuring seamless operations.8. Customer Feedback Loop:Your feedback is a cornerstone of our continuous improvement strategy. We actively solicit your valuable insights on our products and services, utilizing them to exceed your expectations consistently.9. 24/7 Customer Service:Our devoted customer service team is accessible around the clock to address any inquiries or concerns you might have. Be it a simple question or an urgent matter, we are perpetually at your service, ready to support you.
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