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Copper Tube Upward Continuous Casting Machine for Air Conditioner Tube CCM¹

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Product DescriptionUnveiling the Upward Continuous Casting Production LineIntroducing a state-of-the-art upward continuous casting production line, meticulously engineered for the creation of high-conductivity, oxygen-free copper rods, tubes, and strips. By simply altering the crystallizer and mechanical clamping wheel sizes, this versatile line can also produce flat products with varied cross-section specifications, ensuring adaptability and precision.The continuous casting production line is a marvel of engineering, comprising a robust three-combined body furnace, a streamlined continuous casting machine, and an efficient guide frame. It boasts a sophisticated speed tracking device, double-rod wire coiling machines, and a comprehensive water cooling system. The production line is further enhanced with a temperature measuring system, a precise copper liquid level tracking system, and high-quality inductors and electrical systems, ensuring seamless operations.SpecificationTechnical Specifications: A Glimpse into Excellence(Tailored configurations available upon request, to meet your specific needs.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmInnovative Working ProcessOur process begins with the sequential feeding of electrolytic copper into the melting furnace, transforming it into molten copper. This molten copper flows into the transition vessel, then the holding furnace, and finally reaches the crystallizer to form a copper rod. The rod is then drawn upwards by the traction device, passing through the output frame and the wire separating frame to prevent intertwining. It enters the automatic tracking device for precise wire coiling speed control, proceeds to the coiling machine, and is meticulously coiled into circles, ready for the next processing stage.Unmatched Advantagesa. Exceptional Purity: Our copper rods boast an oxygen content below 10ppm, ensuring superior quality.b. Comprehensive Functionality: Our production line is equipped with complete functions and well-calibrated technical parameters, enabling full automation and seamless control.c. Automated Precision: Experience the convenience of automatic temperature measurement and control, ensuring consistent quality.d. Advanced Temperature Control: In our melting and holding furnaces, the copper liquid reaches the set temperature effortlessly, with closed-loop control ensuring precise casting temperatures.e. Robust Monitoring: Our production line features comprehensive cooling water temperature and pressure monitoring with alarm functions. The system is equipped with thermometers, pressure gauges, and valves for both the coil and water jacket device.f. Intuitive Safety Features: Our furnaces come with digital temperature displays and protective alarms for overload, overvoltage, grounding, and water temperature anomalies, all while maintaining independent electric control from the main unit.g. Versatile Crystallizer: Adjustable crystallizer size and a cooling water distribution device with stainless steel construction ensure durability and precision.h. Tailored Traction Control: Select traction machine programs based on process needs. Eliminate slip between casting billet and traction device, with AC frequency conversion servo motor ensuring synchronous transmission.i. Comprehensive Data Monitoring: A large monitor on the operating platform displays all operation data in detailed pictorial form, enabled by strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd. — Innovators in MetallurgyAs a distinguished leader in metallurgical machinery and equipment, Shanghai Cast Technology Co., Ltd. excels in the design, development, manufacture, sales, and service of cutting-edge casting equipment. With advanced technology and a skilled engineering team, we deliver unparalleled solutions in metallurgical machinery.With over two decades of experience, we have forged strong supply chains for metallurgical equipment. Our products adhere to international quality standards and are esteemed in global markets, establishing us as a trusted partner for renowned companies worldwide.Our Offerings: Tailored Solutions for Every NeedOur esteemed portfolio of products includes an impressive array of line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and heat treatment furnaces. We also offer advanced extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cooling towers, complemented by a comprehensive selection of related metallurgy and casting equipment designed to meet diverse industrial needs.Furthermore, we extend our expertise to clients launching new factories by offering an extensive suite of services. This includes model section of complete equipment, production technology consultation, installation, commissioning, and operation process training. We provide total-package production technology, turnkey project management, and one-stop after-sales service, all customized to meet our clients' unique requirements. Enjoy worry-free experiences with our attentive pre-sales, in-sales, and after-sales support, crafted to ensure your utmost satisfaction.What fundamental principle do we stand by?Shanghai Cast Technology Co., Ltd. takes pride in its unwavering commitment to the principles of quality, reputation, and responsibility, forming the bedrock of our management philosophy. Our relentless pursuit of excellence drives us to collaborate with renowned domestic research and design institutions, continuously refining our equipment manufacturing technology and optimizing equipment performance. We strive to meet the distinctive product requirements of our valued clients, while enhancing our after-sales service and technical support. By partnering with our clients, we aim to progress together, ensuring that our cutting-edge equipment not only meets but exceeds expectations, generating significant production value and wealth for our clients.We extend a warm and sincere invitation to our valued clients, both existing and potential, to engage with us and explore exciting business opportunities. Together, let us forge strong partnerships and work hand-in-hand to craft a brighter, more prosperous future.FAQQ: Are you the manufacturer?A: Yes, indeed, we are the manufacturer. We proudly own our factory and boast a team of dedicated professional technicians.Q: What products do you offer?A: Our primary offerings encompass a diverse range of products, including Medium frequency furnaces, line-frequency induction melting furnaces, and electric furnaces. We also provide horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, complemented by dust removal equipment, surface milling machines, cooling towers, and an assortment of other related metallurgy and casting equipment.Q: What are the ways of payment?A: We accommodate a variety of payment methods to suit your needs, including FOB, CFR, CIF, and DAP. Our payment terms are flexible, accepting Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We supply a comprehensive full export package, which includes essential documents such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth and hassle-free export process.

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