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China, Chinese Reliable Air Conditioner Tube Upcast Machine for Copper Production1 Industrial Products Supplier Manufacturer Details, price list catalog:
Metallurgy MachineryReliable MachineAir Conditioner Machine
Shanghai Cast Technology Co., Ltd.
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Product DescriptionUpward Continuous Casting Production LineThis state-of-the-art upward continuous casting production line is meticulously engineered for crafting high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer and mechanical clamping wheel sizes, it flexibly produces flat products with diverse cross-section specifications.The comprehensive continuous casting production line consists of an expansive three-part body furnace, a sophisticated continuous casting machine, a precision guide frame, a speed tracking device, advanced double-rod wire coiling machines, an efficient water cooling system, an accurate temperature measuring system, an innovative copper liquid level tracking system, and cutting-edge inductors and electrical systems.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe process begins with feeding electrolytic copper into the melting furnace where it transforms into molten copper. This molten copper flows sequentially to the transition vessel, holding furnace, and crystallizer to form copper rods. These rods are then gently drawn upwards by the traction device, move to the output frame, and proceed to the wire separating frame to prevent entanglement. They advance to the automatic tracking device, which regulates coiling speed, and finally are coiled neatly by the coiling machine, ready for subsequent processing steps.Our Advantagesa. Achieves copper rod oxygen content below a mere 10ppm.b. Boasting comprehensive functionality and optimal technical parameters, the production line enables seamless automatic control.c. Features state-of-the-art automatic temperature measurement and control capabilities.d. The melting and holding furnaces precisely regulate casting temperature in a closed-loop when the copper liquid reaches the desired temperature.e. The line includes a sophisticated system for monitoring and alarming cooling water temperature and pressure, ensuring optimal operation. Equipped with cooling water inlet, backwater thermometer, pressure gauge, and valve, the system prioritizes safety and efficiency.f. Furnaces are outfitted with digital temperature displays and safety features like overload, overvoltage, grounding, and water temperature and voltage alerts. Their electrical control is entirely independent from the main unit.g. Adjustable crystallizer size with a stainless steel (304) cooling water system, complete with inlet and backwater thermometer, pressure gauge, and valve, guarantees unmatched adaptability and durability.h. Traction machine control programs are customizable to process needs, eliminating slip between casting billet and traction device. Synchronous transmission is assured by advanced AC frequency conversion servo motor.i. Operational data are vividly displayed on a 10-inch monitor, offering real-time insights through an integrated network of monitoring and control components distributed across the equipment.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd., a distinguished leader in metallurgical machinery, excels in designing, researching, developing, manufacturing, selling, and servicing top-tier metallurgical casting equipment. With an innovative technology portfolio and seasoned engineering team, we deliver expert solutions tailored to the metallurgical machinery sector.With over two decades of experience, we have cultivated robust supply chains for metallurgical equipment that adhere to international quality standards. Our exceptional products have garnered a stellar reputation globally, positioning us as a trusted partner for numerous prestigious domestic and international enterprises.What We Can Provide?Our flagship products encompass a diverse array of advanced equipment, including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and heat treatment furnaces. Additionally, we offer high-performance extrusion machines, wire drawing machines, state-of-the-art rolling mills, effective dust removal equipment, precise surface milling machines, and efficient cooling towers, along with a variety of other essential metallurgy and casting equipment. Our comprehensive product range is designed to meet the varied needs of our discerning clients.Beyond our extensive product offerings, we extend a suite of tailored services for clients embarking on new factory ventures. These include expert guidance in model section of complete equipment, in-depth production technology consultation, seamless installation, meticulous commissioning, and thorough operation process training. We pride ourselves on delivering total-package production technology and impeccable turnkey project management, all complemented by our unrivaled one-stop after-sales service. Our bespoke solutions are crafted to align with the unique requirements of each client, ensuring peace of mind through our attentive pre-sales, in-sales, and after-sales support.What guiding principles do we steadfastly uphold?Shanghai Cast Technology steadfastly embraces the core tenets of quality, reputation, and responsibility, which are integral to our management philosophy. We are dedicated to continuous collaboration with esteemed research and design institutions nationwide to elevate our equipment manufacturing technology and optimize performance, ensuring we meet the distinctive product requirements of our clients. Our commitment extends to perpetually enhancing our after-sales service and technical support, fostering a collaborative journey with our clients towards mutual success. Our aspiration is that our state-of-the-art equipment empowers our clients to generate unparalleled production value and prosperity.With open arms, we extend a heartfelt invitation to both our esteemed current clients and potential partners to engage in dialogue and explore promising business opportunities together. Our enthusiasm knows no bounds as we strive to forge close collaborations, united in our mission to construct a brighter and more prosperous future.FAQQ: Are you the manufacturer?A: Absolutely, we are the proud manufacturer with our own cutting-edge factory and a dedicated team of expert technicians.Q: What products do you offer?A: Our distinguished product portfolio features a range of sophisticated equipment, including medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, effective dust removal equipment, precise surface milling machines, and efficient cooling towers, along with an array of other vital metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment methods to meet your needs, including FOB, CFR, CIF, DAP terms, and accept payments via Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We ensure a comprehensive export package that includes all necessary documentation, such as the Commercial Invoice, Packing List, Bill of Lading, COC, and more.
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