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Efficient Copper Rod Casting Machine - 2-4m/Min Speed Capacity¹

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Product DescriptionUpward Continuous Casting Production LineDesigned with precision and innovation, this upward continuous casting production line is dedicated to crafting high-conductivity oxygen-free copper rods, tubes, and strips. With just a simple adjustment in the crystallizer size and mechanical clamping wheel, you can effortlessly create flat products in various cross-section specifications, expanding your production capabilities.The continuous casting production line is a masterpiece of engineering, comprising a robust large three-combined body furnace, a seamless continuous casting machine, and an expertly crafted guide frame. It includes a sophisticated speed tracking device, double-rod wire coiling machines, an efficient water cooling system, advanced temperature measuring system, a precise copper liquid level tracking system, and state-of-the-art inductors and electrical systems, all working in harmony to ensure optimal performance.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe journey begins as raw electrolytic copper enters the melting furnace, transforming into molten copper. This liquid gold then gracefully moves to the transition vessel, onward to the holding furnace, and finally reaches the crystallizer, where it solidifies into a pristine copper rod. The rod ascends via the traction device, moving through an output frame and a wire separating frame to prevent entanglement. It then meets the automatic tracking device, ensuring precise speed control before being expertly coiled in circles, ready for the next stage of processing.Our Advantagesa. Our copper rods boast an impressively low oxygen content, below 10ppm, ensuring superior conductivity.b. The production line is equipped with comprehensive functions and finely tuned technical parameters, allowing for seamless automatic control.c. It features sophisticated automatic temperature measurement and control functions for unparalleled precision.d. Our state-of-the-art melting and holding furnaces maintain closed-loop control over casting temperature, activating once the copper liquid reaches the desired set temperature.e. The line's safety is paramount, with monitoring and alarm functions for cooling water temperature and pressure in the melting and holding furnaces. The coil and water jacket devices are outfitted with essential instruments such as thermometers, pressure gauges, and valves.f. Furnaces are equipped with digital temperature displays and critical protection and alarm features, including overload, overvoltage, grounding, and water temperature/voltage alerts. The electric control systems for melting and holding furnaces operate independently from the rest of the unit.g. Our adjustable crystallizer size is complemented by a stainless steel (304) cooling water distribution device, complete with a thermometer, pressure gauge, and valve.h. Tailor the traction machine's control program to meet specific process demands, eliminating slip between casting billets and the traction device. AC frequency conversion servo motors ensure synchronized casting strip transmission.i. Experience real-time data visualization on an expansive monitor (over 10 inches), showcasing comprehensive operational information through strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd., a leader in the metallurgical machinery and equipment industry, excels in the comprehensive design, research, and manufacturing of cutting-edge metallurgical casting equipment. With our advanced technology and seasoned engineering team, we deliver bespoke solutions tailored to your needs in metallurgical machinery.With over two decades of expertise, we have meticulously built a robust supply chain for metallurgical equipment. Our products consistently meet international quality standards, earning us a stellar reputation across global markets. We proudly serve as a trusted supplier to a multitude of prestigious domestic and international companies.What We Can Provide?Our core product offerings encompass a comprehensive range of high-quality metallurgy and casting equipment, including but not limited to line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, and cutting-edge cooling towers. These are designed to cater to diverse industrial needs.Beyond our extensive product line, we offer exemplary services to clients establishing new factories. Our expertise includes complete equipment model section selection, production technology consultation, seamless installation, commissioning, and comprehensive operation process training. We provide total-package production technology, efficient turnkey project management, and unparalleled one-stop after-sales service. Each product is meticulously customized to align with client-specific requirements, ensuring a seamless experience across pre-sales, in-sales, and post-sales phases.What foundational principle guides our operations?At Shanghai Cast Technology, our unwavering commitment to excellence is anchored by the principles of quality, reputation, and responsibility. These form the bedrock of our management philosophy. We actively collaborate with esteemed domestic research and design institutions to perpetually enhance our equipment manufacturing technology, refine equipment performance, and fulfill the distinctive product demands of our clients. Our dedication extends to continually upgrading our after-sales service and technical support, fostering a collaborative journey with our clients towards mutual advancement. Our aspiration is for our equipment to empower clients in maximizing production value and wealth creation.We extend a heartfelt invitation to both existing and prospective clients to engage in dialogue and explore promising business opportunities. Our enthusiasm lies in forging a close-knit partnership with our clients, collectively working towards an illustrious future.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer. Our operations are supported by our own state-of-the-art factory and a team of highly skilled technicians.Q: What products do you offer?A: Our diverse product portfolio features Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, alongside dust removal equipment, surface milling machines, and advanced cooling towers, among other sophisticated metallurgy and casting equipment.Q: What are the ways of payment?A: We accommodate various payment methods, including FOB, CFR, CIF, DAP, with terms such as Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We furnish a comprehensive export package, which includes essential documents such as the Commercial Invoice, Packing List, Bill of Lading, COC, among others.

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