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Efficient Upward Continuous Casting Machine for Copper Rods Production¹

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Product DescriptionUpward Continuous Casting Production LineThis state-of-the-art upward continuous casting line is meticulously designed for the production of high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer size and mechanical clamping wheel, it offers the versatility to produce flat products with diverse cross-section specifications, ensuring adaptability for various production needs.The continuous casting production line is an intricate assembly of a large three-combined body furnace, a seamless continuous casting machine, a precision guide frame, an advanced speed tracking device, dual-rod wire coiling machines, a sophisticated water cooling system, temperature measuring system, copper liquid level tracking system, inductors, and comprehensive electrical systems, all working in harmony to deliver exceptional quality and efficiency.SpecificationTechnical SpecificationsWe offer custom configurations tailored to meet your specific requirements, ensuring optimal performance and satisfaction.1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessOur meticulously designed process begins with raw electrolytic copper being fed into the melting furnace, transforming into molten copper. This molten copper flows to the transition vessel, then to the holding furnace, and subsequently into the crystallizer where it is shaped into a copper rod. The rod is then guided upwards through a traction device, passed to the output frame, and moved to the wire separating frame to prevent entanglement. An automatic tracking device precisely controls wire coiling speed, leading the rod to the coiling machine where it is expertly coiled into circles, ready for the next processing stage.Our Advantagesa. Our copper rods are of superior quality, maintaining an oxygen content below 10ppm, ensuring exceptional conductivity and purity.b. The production line is equipped with comprehensive functions and meticulously designed technical parameters, enabling seamless automatic control for enhanced productivity.c. Benefit from automatic temperature measurement and control functions, ensuring precision and consistency in production.d. The melting and holding furnaces feature a closed-loop casting temperature control, activated when the copper reaches the set temperature for optimal casting conditions.e. Advanced monitoring and alarm functions for cooling water temperature and pressure in the melting and holding furnaces. Equipped with cooling water inlet and backwater thermometers, pressure gauges, valves, and more, ensuring operational safety and efficiency.f. Experience peace of mind with digital temperature displays and comprehensive protection and alarm features, including overload, overvoltage, grounding, and water temperature alerts. The electric control systems for the melting and holding furnaces operate independently from the main unit for enhanced safety.g. The crystallizer size is fully adjustable, and its cooling water distribution system comes complete with thermometers, pressure gauges, and valves, all crafted from durable stainless steel (304) for long-lasting performance.h. Traction machine control programs are adaptable to meet process requirements, ensuring no slip between casting billet and traction device during operation. The AC frequency conversion servo motor ensures synchronized transmission of the casting strip for consistent quality.i. All operational data is visually accessible on a large monitor (over 10 inches) on the operating platform, offering real-time insights through strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands as a beacon of innovation in the metallurgical machinery industry. We excel in the design, research, development, manufacture, sales, and service of cutting-edge metallurgical casting equipment. With our advanced technology and seasoned engineering team, we deliver top-notch solutions tailored to the demands of the metallurgical machinery sector.With over two decades of experience, our robust supply chains ensure our metallurgical equipment meets international quality standards. Our products have garnered a stellar reputation worldwide, making us a preferred supplier for esteemed domestic and international clients, solidifying our position as a leader in the industry.What can we offer you?Our expansive product portfolio encompasses a wide array of cutting-edge metallurgy and casting equipment. This includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, heat treatment furnaces, extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, cooling towers, and much more. Each piece is crafted with precision to meet diverse industrial needs.In our commitment to excellence, we offer a comprehensive suite of services for clients launching new ventures. Our expert team provides model selection for complete equipment setups, production technology consultation, meticulous installation, commissioning, and operation process training. We deliver total-package production technology and manage turnkey projects with precision, ensuring seamless integration. Our flexible customization meets distinct client requirements, while our pre-sales, in-sales, and after-sales services ensure a worry-free experience.What core principle guides our operations?Shanghai Cast Technology Co., Ltd. is steadfast in our dedication to quality, reputation, and responsibility—pillars of our management ethos. Partnering with esteemed domestic research and design institutions, we strive to elevate our equipment manufacturing technology and optimize performance to satisfy the unique needs of our clientele. We are committed to enhancing our after-sales service and technical support, fostering collaborative growth with our clients. Our aim is to empower our clients to achieve maximum production value and prosperity.We extend a warm invitation to our valued clients—both current and prospective—to engage with us and explore exciting business prospects. Together, we aspire to forge a partnership that propels us toward a luminous future.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer. Our operations are bolstered by our own state-of-the-art factory and a dedicated team of professional technicians.Q: What products do you offer?A: Our primary offerings include Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, dust removal equipment, surface milling machines, cooling towers, and an expansive range of related metallurgy and casting equipment.Q: What are the ways of payment?A: We accommodate various payment methods including FOB, CFR, CIF, DAP. Our payment terms are flexible, accepting Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We furnish a comprehensive export package, comprising a Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a seamless export process.

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