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Copper Rod Production Line - Upward Continuous Casting with High Capacity¹

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Product DescriptionUpward Continuous Casting Production LineOur upward continuous casting production line is meticulously engineered for the production of high-conductivity oxygen-free copper rods, tubes, and strips. With the ability to adjust the crystallizer size and mechanical clamping wheel, it offers versatility in creating flat products with diverse cross-section specifications.This sophisticated continuous casting production line boasts a comprehensive setup: a robust large three combined body furnace, an advanced continuous casting machine, a precision guide frame, a dynamic speed tracking device, double-rod wire coiling machines, an efficient water cooling system, a precise temperature measuring system, a copper liquid level tracking system, and state-of-the-art inductors and electrical systems, among others.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe journey begins with raw materials, specifically electrolytic copper, entering the melting furnace, transforming into molten copper. This is channeled into the transition vessel, then into the holding furnace before reaching the crystallizer where it solidifies into a copper rod. From here, the rod is driven upwards by the traction device, proceeding to the output frame, and further to the wire separating frame to prevent entanglement. Next, it advances to the automatic tracking device, which regulates the wire coiling speed, and finally, the coiling machine, where it is expertly coiled into circles, ready for the next processing stage.Our Advantagesa. Achieving an exceptional oxygen content in copper rods, maintained below 10ppm.b. The production line is designed with comprehensive functions and optimized technical parameters, ensuring seamless automatic control.c. Integrated with automatic temperature measurement and precision temperature control features.d. Both the melting and holding furnaces feature a closed-loop system for controlling casting temperature once the copper liquid hits the desired heat.e. Equipped with a sophisticated monitoring and alarm system for cooling water temperature and pressure in the melting and holding furnaces. The coils and water jacket devices include cooling water inlet, backwater thermometers, pressure gauges, valves, and more.f. The furnaces are fitted with digital temperature displays and protective alarms for overload, overvoltage, grounding issues, water temperature excesses, and under-voltage conditions. The electrical controls for the melting and holding furnaces are independently operated from the main unit controls.g. Customizable crystallizer size and cooling water distribution system, featuring stainless steel (304) construction, equipped with thermometers, pressure gauges, valves, and more.h. The traction machine's control program is adjustable to match process demands, eliminating slip between casting billet and traction device. AC frequency conversion servo motor ensures synchronized transmission of the casting strip.i. Comprehensive data monitoring during equipment operation, displayed on a user-friendly operating platform monitor (over 10 inches), supported by strategically placed monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands as a vanguard in the realm of metallurgical machinery and equipment. As a distinguished manufacturer and exporter, we excel in the design, research and development, manufacturing, sales, and service of metallurgical casting equipment. Armed with cutting-edge technology and a team of seasoned engineers, we deliver unparalleled solutions across the metallurgical machinery and equipment sector.With over two decades of experience, we've forged robust supply chains for metallurgical equipment, adhering to international quality benchmarks, and securing a stellar reputation in global markets. Our commitment to excellence has cemented our position as a preferred supplier to prestigious domestic and international enterprises.What We Can Provide?Our diverse and innovative product line encompasses a wide array of advanced equipment, including line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and heat treatment furnaces. Additionally, we provide state-of-the-art extrusion machines, wire drawing machines, rolling mills, dust removal equipment, surface milling machines, cooling towers, and an array of other metallurgy and casting equipment, all designed for peak performance and reliability.We go beyond mere product provision, offering comprehensive services for clients launching new factories. Our expert offerings include complete equipment model sections, in-depth production technology consultations, installation, commissioning, and operational training. We deliver total-package production technology, manage turnkey projects, and provide seamless one-stop after-sales service. Tailoring products to meet unique client requirements, we ensure worry-free experiences before, during, and after sales.What guiding principle do we steadfastly follow?Shanghai Cast Technology is dedicated to the guiding principles of uncompromising quality, esteemed reputation, and unwavering responsibility as the core of our management philosophy. By collaborating with renowned domestic research and design institutions, we continuously refine our equipment manufacturing technology, optimize performance, and tailor solutions to meet the distinct needs of our clients. We are committed to enhancing our after-sales service and technical support, fostering collaborative progress with our clients. Our goal is to empower our clients to achieve maximum production value and prosperity through our cutting-edge equipment.We extend a warm invitation to both current and prospective clients to engage with us and explore exciting business opportunities. Together, we aim to forge strong partnerships and pave the way for a prosperous future.FAQQ: Are you the manufacturer?A: Absolutely, we are the manufacturer. We proudly operate our own factory with a team of highly skilled professional technicians.Q: What products do you offer?A: Our extensive range of products features Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, and dust removal equipment. We also offer superior surface milling machines, cooling towers, and a comprehensive selection of other metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment terms including FOB, CFR, CIF, and DAP. Accepted payment methods include Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a comprehensive export package including the Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth export process.

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