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Durable Graphite Continuous Casting Parts Graphite Crystallizer for Copper Tube /Rod /Plate1
Graphite ProductsGraphite CrystallizerDurable Graphite Crystallizer
Zibo Yinxuan Carbon Technology Co., Ltd.
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Product DescriptionProduct Description Graphite crystallizers are precision mold components made from high-purity graphite materials, primarily used in continuous casting processes for metals. In industries such as metallurgy, rare earth processing, copper, and aluminum casting, they guide the molten metal through cooling and solidification to form specific cross-sectional shapes. Due to their excellent thermal conductivity, high-temperature resistance, chemical stability, and self-lubricating properties, graphite crystallizers are indispensable in various industrial applications.It is made from carbonaceous raw materials (petroleum coke, pitch coke, coal pitch) through a series of production processes. The compression molding process can adopt cold molding or cold isostatic pressing. The use of the most advanced high-tonnage cold isostatic pressing molding process can ensure the production of uniform, dense and high-strength continuous cast graphite. Adding surface coating technology can extend the service life of the graphite crystallizer, improve the quality of the continuous casting metal surface, and increase the speed of the continuous casting process.Common TypesRound Crystallizer: Used for casting round copper or aluminum rods, common in continuous casting and rolling lines.Square/Rectangular Crystallizer: For casting copper/aluminum strips or complex profiles.Composite Crystallizer: Features an inner graphite mold and outer metal sleeve for enhanced structural integrity and cooling efficiency.Water-Cooled Crystallizer: Integrated with copper jackets and water-cooling channels for improved cooling rates and surface finish.Applications:Graphite crystallizers are essential in industries that involve high-temperature casting, excellent thermal shock resistance, and demand for precise dimensional control. Typical applications include:Copper Casting: Continuous casting of copper rods, flat bars, and wiresAluminum Casting: Casting of aluminum rods, strips, and alloy profilesRare Earth Metal Refining: Molds for solidifying purified rare earth metals like neodymium, cerium, lanthanumPrecious Metal Forming: Precision molds for gold, silver, and platinum castingHigh-Temperature Furnace Components: Structural and flow-control parts for vacuum or inert gas furnacesCrystal Growth Applications: Used as shaping molds in single-crystal or polycrystalline material production (e.g., in the semiconductor industry) SpecificationPacking & DeliveryCompany Profile1. Zibo Yinxuan supplies both anti-oxidation graphite electrodes and carbon additives with quality control in whole procedure according to ISO standard.2. Zibo Yinxuan owns proprietary technologies of anti-oxidation impregnation and coating treatments to graphiteelectrodes, to improve graphite life and performances.3. Zibo Yinxuan Provides cost-effective graphite electrodes application solutions and technical support by professional engineers with extensive knowledge and rich experiences in graphite electrodes production and application cites. 4. Thorough, prompt, warm and professional services. All emails replied within 12 hours.5. Technology driven team with principle as truth, accuracy and customer-orientation.TypeMax Grain SizeBulk DensitySpecific ResistivityFlexural Strength(MPa)Compressive Strength (MPa)CTE(100℃-600℃)x10AshMY-I45≥1.70≤13.0≥25.0≥50.0≤2.8≤0.1MY-II45≥1.78≤12.0≥30.0≥60.0≤3.2≤0.1MY-III45≥1.83≤10.0≥38.0≥80.0≤3.5≤0.1MY-IV45≥1.88≤9.0≥42.0≥90.0≤3.8≤0.07YXDJY-C122≥1.78≤10.0≥38.0≥65.0≤3.9≤0.07(Normal)≤0.005(Purified)YXDJY-C222≥1.80≤15.0≥37.0≥78.0≤4.0≤0.07(Normal)≤0.005(Purified)YXDJY-C322≥1.83≤13.0≥40.0≥80.0≤3.9≤0.07(Normal)≤0.005(Purified)YXDJY-W522≥1.85≤12.0≥45.0≥90.0≤4.3≤0.07(Normal)≤0.005(Purified)YXDJY-Q10≥1.85≤14.0≥50.0≥105.0≤4.1≤0.07(Normal)≤0.005(Purified)YXDJY-B10≥1.88≤14.0≥58.0≥129.0≤4.0≤0.07(Normal)≤0.005(Purified)YXEDM-118≥1.80≤15.0≥37.0≥80.0≤4.2≤0.07YXEDM-218≥1.85≤14.0≥40.0≥86.0≤4.5≤0.07YXEDM-310≥1.80≤15.0≥45.0≥90.0≤4.8≤0.07Our Advantagesa. Specially impregnation anti-oxidation treatment to graphite electrodes in order to reduce its consumption rateb. Needle coke applied for anti-oxidation and longer service life.c. Higher strength avoid breakage during applicationd. Continuous and stable quality.e. Graphite electrodes application engineers are available to provide after-sales service and technical supports.CertificationsFAQQ1: How does Zibo Yinxuan guarantee the quality?A1:a. Zibo Yinxuan produces graphite blocks and strictly follows ISO 9001:2015 standard for quality control.b. Graphite material is inspected and evaluated to ensure its guarantee before processing in our own laboratory.c. Specially assigned inspectors check the measured values during machining.d. The second measurement check before packing.e. Safe packing will be inspected before shipment.Q2: What after-sales service can Zibo Yinxuan provide?A2:a. After the graphite products leave from our factory, our logistics staff will closely track the goods until they aredelivered safely.b. Our business and technical staff are at your disposal during the application period. Any email will be replied within 12 hoursand a solution will be given within 24 hours.c. For the confirmed quality claims, Zibo Yinxuan will take responsibility and replace it withNew products or payment compensation.Q3: What is Zibo Yinxuan's specialty?A3:a. Zibo Yinxuan supplies quality control from graphite material to graphite finished partsthroughout the process.b. Zibo Yinxuan can carry out antioxidation, impermeability, wax and resin impregnation and purification treatment of graphitefinished products to improve the life and performance of graphite.c. Zibo Yinxuan team serves customers with a strong sense of service from product quality control, packaging, delivery toafter-sales service.d. Zibo Yinxuan is a trustworthy and honest graphite manufacturer.Q4: What's the shipping time?A4: Generally within 10~20 days after the order is confirmed.We have a high degree of flexibility in delivery time, and for urgent orders, we will do everything possibleDelivered in the shortest possible time.Q5: What is the export percentage of the whole business of Zibo Yinxuan?A5: More than 95%. Main customer distribution: South Korea, Japan, Indonesia, Malaysia, Taiwan, South Africa, Russia, Austria,Germany, the United Kingdom, Spain, France, Italy, Luxembourg, the United States, Australia, New Zealand, Argentina, etc.
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