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Reliable Upward Continuous Casting Machine for Air Conditioner Tube Applications1
Metallurgy MachineryReliable MachineContinuous Casting Machine
Shanghai Cast Technology Co., Ltd.
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Product DescriptionUpward Continuous Casting Production LineThis exceptional upward continuous casting production line is meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. By adjusting the crystallizer and mechanical clamping wheel dimensions, you can seamlessly manufacture flat products with diverse cross-section specifications, showcasing its versatile capabilities.Our state-of-the-art continuous casting production line boasts a sophisticated assembly comprising a large three-combined-body furnace, a cutting-edge continuous casting machine, a precision guide frame, a speed tracking device, advanced double-rod wire coiling machines, an efficient water cooling system, a temperature measuring and control system, a copper liquid level tracking system, inductors, and a comprehensive electrical system, among others.SpecificationTechnical Specifications(Custom configurations available upon request.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessBegin with raw materials (electrolytic copper) systematically fed into the melting furnace, transforming into molten copper → molten copper transitions to a vessel → continues to the holding furnace → flows into the crystallizer, crystallizing into a copper rod → the rod is drawn upward by a traction device → the rod is moved to an output frame → arrives at a wire separating frame to prevent intertwining → proceeds to an automatic tracking device for precise coiling speed control → finally, the rod is coiled in circles by the coiling machine, ready for the next processing phase.Our Advantagesa. Achieving an impressively low oxygen content in copper rods, maintained below 10ppm.b. This production line is endowed with a complete suite of functions and meticulously engineered technical parameters, enabling comprehensive automatic control.c. Equipped with automated temperature measurement and control, ensuring precision.d. The melting and holding furnaces feature a closed-loop control system, maintaining casting temperature when the copper liquid reaches the designated level.e. Our system includes cooling water temperature and pressure monitoring with an alert function. The coil and water jacket are fitted with cooling water inlet and outlet thermometers, pressure gauges, and valves.f. Melting and holding furnaces are equipped with digital temperature displays and protection features including overload, overvoltage, grounding, water over-temperature, and under-voltage alarms. The electric control systems of the furnaces operate independently from the entire unit.g. Crystallizer size is adjustable, with a cooling water distribution device featuring inlet and outlet thermometers, pressure gauges, and valves, crafted from premium stainless steel (304).h. The traction machine control program is adaptable to process demands, ensuring no slip between the casting billet and the traction device during operation. Synchronous casting strip transmission is powered by an AC frequency conversion servo motor.i. Real-time operational data is vividly displayed on a spacious monitor (exceeding 10 inches) located on the operating platform, providing a comprehensive view via strategically arranged monitoring and control components.Company ProfileShanghai Cast Technology Co., Ltd.As a distinguished manufacturer and exporter, Shanghai Cast Technology Co., Ltd. excels in the design, R&D, manufacturing, sales, and service of metallurgical casting equipment. With cutting-edge technology and a seasoned engineering team, we deliver expert solutions tailored to the metallurgical machinery and equipment industry.With over two decades of operational excellence, we have developed robust supply chains for metallurgical equipment, adhering to international quality standards. Our products boast a stellar reputation in global markets, making us a trusted partner for numerous esteemed domestic and international corporations.What We Can Provide?Our distinguished lineup of products encompasses a broad spectrum of high-performance equipment designed to meet the diverse needs of the metallurgy and casting industry. This includes sophisticated line-frequency induction melting furnaces, state-of-the-art horizontal continuous casting machines, and innovative upwards continuous casting machines. We also offer semi-continuous casting machines, advanced heat treatment furnaces, precise extrusion machines, efficient wire drawing machines, reliable rolling mills, effective dust removal equipment, cutting-edge surface milling machines, and dependable cooling towers, among other essential metallurgy and casting apparatus.In addition to our extensive product offerings, we excel in providing comprehensive support for clients launching new factories. Our services include expertly guided model section of complete equipment, insightful production technology consultations, meticulous installation, commissioning, and operational process training. We deliver total-package production technology, exceptional turnkey project management, and seamless one-stop after-sales service. Our ability to tailor products to meet the unique specifications of our clients ensures a worry-free experience through pre-sales, in-sales, and post-sales support.What is the principle that we adhere to?At Shanghai Cast Technology, we are unwavering in our dedication to the core principles of quality, reputation, and responsibility, which form the cornerstone of our management philosophy. We are committed to continuous collaboration with esteemed domestic research and design institutions to enhance our equipment manufacturing prowess, optimize performance, and fulfill the specific product needs of each client. Our commitment extends to the perpetual improvement of our after-sales service and technical support, fostering a cooperative growth journey with our clients. Our aspiration is for our equipment to empower our clients to achieve maximum production value and wealth generation.We warmly invite both our esteemed current clients and potential future partners to engage in dialogue with us and explore exciting business opportunities. We are enthusiastic about forging strong partnerships with our clients, working hand in hand to create a prosperous future together.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer. We operate our own factory, staffed by a team of highly skilled professional technicians.Q: What products do you offer?A: Our impressive product portfolio features Medium frequency furnaces, cutting-edge line-frequency induction melting furnaces, efficient electric furnaces, high-performance horizontal continuous casting machines, innovative upwards continuous casting machines, versatile semi-continuous casting machines, advanced dust removal equipment, precise surface milling machines, and robust cooling towers, along with a wide array of related metallurgy and casting equipment.Q: What are the ways of payment?A: We offer a variety of payment methods to suit your convenience, including FOB, CFR, CIF, and DAP. Our payment terms encompass Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a comprehensive export package, which includes all necessary documentation such as the Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more.
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