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Gmc2516CNC Double Column Vertical Machining Center1
Metallurgy MachineryGmc2516CNC Column Vertical Machining CenterColumn Vertical Machining Center
Liaoning Jinrong Machinery Import and Export Co, . Ltd
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Product Description Product DescriptionGMC2516CNC Double Column Vertical Machining Center(Siemens 828D CNC system)I. Machine tool use This machine tool inherits the advantages of traditional gantry machine tools such as strong rigidity of the basic frame, symmetrical structure, and strong stability, and introduces the internationally advanced dynamic rigidity design concept and optimizes the design of moving parts. The machine tool has large torque and good rapid response characteristics, and is suitable for the needs of various mechanical processing fields such as automobiles, molds, aerospace hardware, etc.II. Overall layout of the machine toolThe overall layout of the machine tool is a fixed-beam and fixed-column gantry frame structure. The base is fixed, and the workbench moves in the X direction on the base; the column is fixed on the base, the crossbeam is fixed on the column, and the slide moves in the Y direction on the crossbeam; the ram moves in the B direction on the slide.III. Structural features of machine tools1. High rigidity and long-term precision retentionThe main parts of the machine tool: the base, worktable, column, beam, slide seat and ram are all made of high-quality resin sand molding and high-strength high-quality cast iron. They have a complete heat treatment process to eliminate residual stress and are equipped with sufficient reinforcing ribs to ensure that the whole machine has sufficient strength, rigidity and high stability.1.2. XY axis adopts heavy-duty roller guide rails with strong rigidity and good dynamic precision.1.3. The three-axis transmission adopts Taiwan brand large diameter ground double nut ball screw, which has compact structure, stable movement and high precision. The screw support adopts precision screw support bearing, and both ends are pre-stretched to eliminate the precision loss caused by thermal elongation.1.4. The crossbeam adopts a stepped structure with a large cross-section, a large guide rail span, a short distance from the spindle center to the guide rail surface, a small turning moment and good structural rigidity.1.5. The highly rigid Taiwan brand gantry-specific spindle is lubricated with grease, which can ensure constant and reliable lubrication of the spindle bearings. It is both economical and environmentally friendly and can achieve long-term maintenance-free.2. High precision and high dynamic response characteristics2.1. The spindle adopts high-precision angular contact ball bearings, which makes the spindle have high rigidity and extremely high spindle rotation accuracy.2.2. XY axis roller guide rails have high precision and large load capacity. Low friction reduces the low-speed creeping phenomenon of the machine tool, has good positioning accuracy, and obtains high dynamic response characteristics.3. The Z axis adopts an optimized T-shaped slide, which is made of high-strength high-quality cast iron, resin sand molding, a strong lubrication system, and double cylinder nitrogen balance. This structure has good seismic performanceThe three-axis rapid movement can reach 10/10/8m/min.4. High efficiencyBT50-190 Taiwan spindle speed can reach 6000rpm, standard equipped with Italian BF spindle gear box, automatic high and low gear switching, low gear 1:4, high gear 1:1.5. Large processing rangeCompared with the same specification machine tools, the door width of this machine tool ensures a wider processing rangeIV System Standard Features1. CNC function 1 Minimum resolution: 1um Maximum moving speed: 10/15/10m/min Linear, circular, helical interpolation Automatic acceleration and deceleration control Reference point return Coordinate system setting MDI Function M, S, T functions Graphical static simulation and real-time tracking of machining process Canned milling cycles2. CNC programming Minimum programming unit: 0.001mm, 0.001 degree Maximum programming size: 99999.999 Maximum number of programming lines: 2 billion lines Metric/Imperial Programming Absolute/Relative Command Programming Macro Programming Subroutine call Plane Selection Workpiece coordinate system setting Local coordinate system settings Coordinate rotation, scaling, mirroring3. EditBackstage editingCharacter search and replacementFile deletion and copying4. DisplayChinese menu functionGraphical DisplayStatus displayCurrent location displayProgram DisplayProgram error displayOperation error displayAlarm display seatAxis setting displaySpindle speedSelf-diagnosis function5. Interpolation function Linear interpolation, up to four axesCircular interpolationHelical interpolation6. Tool compensationTool length compensationTool radius compensation7. Operation 10.4" color LCD displayHandheld unit8. Operation methodautomaticSingle SegmentMDIJogStep increment feedManual incremental feedManual/automatic reference point returnFeed holdDry Run9. Feed axis functionFeed adjustment 0% toQuick shift adjustment 0%, 25%, 50%, 100%10. Spindle functionSpindle speed: can be controlled by PLC programmingSpindle adjustment 50% - 120%11. Other functionsRS232-C communication interfaceProgram protection functionV. Installation conditions1. TemperatureIn order to keep the machine tool processing accuracy within the standard value range, the working environment temperature should be ensured to be 17oC~25oC, and the temperature change should be kept within: ± 2oC for 24 hours a day.If the precision of the processed parts is lower than the factory precision of the machine tool, the ambient temperature range can be relaxed to 10oC~38oC.2. Humiditycontinuous: 75% or less (no condensation)short time: 95 % ( non-condensing)3. AltitudeBelow 1000m4. Installation site conditionsThe equipment installation site should be away from direct sunlight, vibration sources and heat sources, and away from high-frequency generators, electric welders, etc., to avoid machine tool production failures or loss of machine tool accuracy .5. Gas source requirementsAir source pressure ≥ 0.6Mpa, filtration accuracy 100μm.In order to ensure the normal working performance of the equipment, if the compressed air of the air source does not meet the air source requirements, a set of air source purification device (dehumidification, degreasing, filtration) should be added before the machine tool air intake6. Power supply 3-phase 380V+10%;50H Z If the voltage in the area of use is unstable, the machine tool should be equipped with a stabilized power supply to ensure the normal operation of the machine tool .7. Power source capacity 45KVA8. Grounding Good grounding is required. It is recommended that each machine tool be grounded separately. The grounding wire should be a copper wire with a wire diameter of no less than 10mm' and a grounding resistance of less than 4 ohms.VI. Standard delivery contentsGMC2516 gantry machining center includes the following configurations and accessories:No.Name Qty Remark1Siemens 828D CNC system1 2Handheld operating unit1 3Electrical box air conditioner1 4Automatic lubrication system1 5Three-color light1 6Spindle air blowing device1 7Chip removal system12 spirals 1 chain8lighting fixtures1 9Supplied accessories1Including a set of hexagon wrenches, flat head screwdrivers, etc.10Random Files1 10.1Packing List1 10.2Certificate of Compliance1 10.3Instruction Manual (Mechanical Part)1 10.4Instruction Manual (Electrical Part)1 VII. Main specifications and technical parametersProduct ModelGMC2516Unit WorkbenchWorkbench size2500X1600mmDoor width2000mmWorkbench load-bearing10TT-slot width7-22*150MMProcessing rangeX-axis travel2700mmY -axis travel2000mmZ-axis travel1000mmDistance from spindle end to worktable200-1200mmSpindleCone hole modelBT50/190(belt spindle) Rivet SpecificationsP0T-1-MAS403(45°) SpeedDual speed high and low gear 0-6000mmTorque560/760NmFeedCutting feed speed range6m/minX-axis rapid movement12m/minY -axis fast movement12m/minZ- axis rapid movement10m/minSystem ConfigurationSiemens 828D Motor ConfigurationX-axis motorSiemens 7.7kw Y -axis motorSiemens 5.24kw Z -axis motorSiemens 5.24kw Spindle motorSiemens 17/22kw AccessoriesThree-axis guide rail specifications (XYZ)X-axis 2-55# roller linear guide Y-axis 3-55# roller linear guide Z-axis T-type slide Three-axis screw specifications (XYZ)X-axis 6320 Y axis 6320 Z-axis 5010 Center water outlet5 MPa Bearing specificationsX-axis 55TAC100B Y-axis 5STAC100B Z axis 40TAC90B Tool magazineTool magazine capacitytwenty fourOptionalTool magazine formRobotHandle typeBT50Tool maximum diameter/nearby space? 110/ ? 200 mmMaximum tool length300 mmMaximum tool weight20 kgPositioning accuracyX/Y/Z axis0.025/0.016/0.01/full strokemmRepeat positioning accuracyX/Y/Z axis0.02/0.01/0.01/full strokemmHost size About 7800X3300X4900(Highest point of the trip)mmHost weight Approx. 25T
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