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Precision Copper Tube Upward Continuous Casting Machine for High Volume Output¹

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Product DescriptionUpward Continuous Casting Production Line: Revolutionizing Copper ManufacturingDesigned to perfection, this upward continuous casting production line is meticulously crafted for the production of high-conductivity oxygen-free copper rods, tubes, and strips. With the flexibility to change crystallizer sizes and mechanical clamping wheels, it effortlessly adapts to produce flat products with diverse cross-sectional specifications.Our sophisticated continuous casting production line is a harmonious integration of cutting-edge machinery: a robust large three combined body furnace, an advanced continuous casting machine, precision-guided frames, state-of-the-art speed tracking devices, efficient double-rod wire coiling machines, a comprehensive water cooling system, precise temperature measurement systems, and a dynamic copper liquid level tracking system, all enhanced by modern inductors and electrical systems.SpecificationTechnical Specifications: Where Innovation Meets Precision(We offer custom configurations to meet your unique requirements.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking Process: A Seamless Flow of ExcellenceThe journey begins with raw electrolytic copper fed into the melting furnace, transforming into molten copper. It then transitions through the vessel and holding furnace, onto the crystallizer for rod formation. The copper rod ascends via the traction device, progressing to the output frame, and through the wire separating frame to prevent entanglement. Next, it reaches the automatic tracking device for precise coiling speed control, culminating in the coiling machine where it's elegantly coiled and prepared for the next processing step.Our Advantages: Unparalleled Quality and Technologya. Ensuring superior quality, the copper rod boasts an oxygen content below 10ppm.b. Featuring comprehensive functionalities and optimal technical parameters, our production line achieves seamless automatic control.c. Equipped with cutting-edge automatic temperature measurement and control capabilities, ensuring precision at every step.d. Seamless closed-loop casting temperature control is achieved once the copper liquid in the melting and holding furnaces reaches the designated temperature.e. Our production line features monitoring and alarm systems for cooling water temperature and pressure in melting and holding furnaces, complemented by cooling water inlet and backwater thermometers, pressure gauges, and valves.f. With advanced digital temperature displays and protection against overload, overvoltage, grounding issues, and water temperature/voltage anomalies, our melting and holding furnaces are securely monitored. Electric control is independent from the entire unit.g. The crystallizer size is adjustable, with a cooling water distribution device featuring thermometers, pressure gauges, and valves. Constructed from premium stainless steel (304), our system ensures durability and reliability.h. Tailor the traction machine's control program to meet process needs, eliminating slip between casting billet and traction device. AC frequency conversion servo motors ensure synchronized casting strip transmission.i. Operational data is vividly displayed on a large monitor (over 10 inches) at the operating platform, with comprehensive monitoring and control components strategically positioned throughout the equipment.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd., a premier professional manufacturer and exporter, excels in the field of metallurgical machinery and equipment. We specialize in the meticulous design, research, development, manufacturing, sales, and service of cutting-edge metallurgical casting equipment. Backed by advanced technology and a seasoned engineering team, we deliver unparalleled professional solutions in the realm of metallurgical machinery.With over two decades of industry experience, Shanghai Cast Technology Co., Ltd. has cultivated a robust supply chain for metallurgical equipment. Our products, adhering to stringent international quality standards, have garnered an outstanding reputation across global markets. We proudly stand as a trusted supplier to numerous esteemed domestic and international corporations.What We Can Provide: Tailored Solutions for Your Metallurgical NeedsOur extensive range of top-tier products includes line-frequency induction melting furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, state-of-the-art heat treatment furnaces, advanced extrusion machines, high-precision wire drawing machines, robust rolling mills, efficient dust removal equipment, precision surface milling machines, and cutting-edge cooling towers, among other sophisticated metallurgy and casting equipment that set industry standards.Furthermore, we offer an array of exemplary services to clients inaugurating new factories, encompassing comprehensive model section of complete equipment, expert production technology consultation, seamless installation, meticulous commissioning, and thorough operation process training. Our total-package production technology, turnkey project management, and all-encompassing one-stop after-sales service are tailored to meet the unique demands of each client. We provide bespoke product solutions, ensuring worry-free pre-sales, in-sales, and after-sales experiences that exceed expectations and foster lasting partnerships.What guiding principle do we hold steadfast to?Shanghai Cast Technology is passionately dedicated to embracing the principles of unparalleled quality, esteemed reputation, and unwavering responsibility as integral elements of our management ethos. By persistently collaborating with renowned domestic research and design institutions, we strive to advance our equipment manufacturing technology, refine equipment performance, and fulfill the distinct product requirements of our clients. Our commitment to enhancing after-sales service and technical support remains resolute, as we partner with our clients to achieve mutual growth. Our ultimate aspiration is for our equipment to empower clients to realize maximum production value and prosperity.We extend a heartfelt invitation to both our valued existing clients and prospective partners to engage in meaningful dialogue and explore promising business opportunities with us. We are enthusiastic about forging close partnerships with our clients to collaboratively construct a more prosperous and radiant future.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer, boasting our own state-of-the-art factory and a team of highly skilled professional technicians.Q: What products do you offer?A: Our premier product line encompasses Medium frequency furnaces, line-frequency induction melting furnaces, electric furnaces, horizontal continuous casting machines, upwards continuous casting machines, semi-continuous casting machines, advanced dust removal equipment, precision surface milling machines, cutting-edge cooling towers, and an array of other specialized metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP, with terms such as Letters of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram to suit your convenience.Q: What documents do you provide for export?A: We provide a comprehensive full export package which includes a Commercial Invoice, Packing List, Bill of Lading, COC, and more, ensuring a smooth and compliant export process.

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