CIPDB › China Industry › Metallurgy, Mineral & Energy › Metallurgy Machinery

High Capacity Upward Continuous Casting Machine for Copper Tube Output¹

Preview:

Product DescriptionUpward Continuous Casting Production Line This advanced upward continuous casting production line is meticulously engineered to produce high-conductivity oxygen-free copper rods, tubes, and strips. With adjustable crystallizer sizes and mechanical clamping wheels, it offers the versatility to produce flat products with diverse cross-section specifications, ensuring adaptability to meet varied industrial demands.Our cutting-edge continuous casting production line is a seamless integration of a large three-combined body furnace, a precision continuous casting machine, an efficient guide frame, a dynamic speed tracking device, dual-rod wire coiling machines, a robust water cooling system, an accurate temperature measuring system, a copper liquid level tracking system, advanced inductors, and comprehensive electrical systems.SpecificationTechnical Specifications(Bespoke configurations are available to cater to specific requirements.)1. Melting rate200~1000KG/H2. Production capacity>=1000-10000 Ton/ year(casting 8mm copper rods as standard)3. Meltingfurnacepower<=300KW4. Holding furnace power<=150KW5.FurnacetypeandstructurePowerfrequencycoredinductionfurnace, Largetriplet compositefurnace6. MeltinghookstructureExclusive7. Highest melting temperature1300oC8. Normalcastingtemperature1100oC- 1250oC9. Casted rod number2-20heads10. Productoxygen-free copper rods, oxygen-free copper tubes,oxygen-free copper strips11.Driving typeTwodrivingandtraction12. Castingspeed0-2500mm/min(castingandtractionspeed), 3-7mm (pitch) adjustable13.Liquid level trackingprecision±1mmWorking ProcessThe journey begins as raw electrolytic copper is systematically fed into the melting furnace, transforming into molten copper. It then transitions seamlessly to the holding furnace, advancing to the crystallizer, where it is molded into copper rods. These rods are expertly guided by the traction device in an upward motion, then proceed to the output frame and wire separating frame, preventing copper rod intertwining. The process is precisely controlled by an automatic tracking device, ensuring optimal wire coiling speed, culminating in the coiling machine where copper rods are coiled into perfect circles, ready for the next phase of processing.Our Competitive Advantagesa. Our copper rods boast an impressively low oxygen content, consistently below 10ppm, ensuring superior quality.b. The production line is equipped with comprehensive functions and meticulously calibrated technical parameters, enabling seamless automatic control.c. It features state-of-the-art automatic temperature measurement and precise temperature control capabilities.d. Both the melting and holding furnaces are engineered to maintain a closed-loop control over casting temperature once the copper liquid achieves the desired set temperature.e. Our production line includes advanced monitoring and alarm systems for melting furnace, holding furnace cooling water temperature, and pressure. The coil and water jacket device are equipped with precise cooling water inlets, return thermometers, pressure gauges, and valves.f. The melting and holding furnaces come with digital displays for temperature monitoring and are fortified with protection and alarm systems for overload, overvoltage, grounding, and water temperature and pressure irregularities. The electric control for these furnaces operates independently from the main unit.g. The crystallizer size is adaptable, complemented by a sophisticated cooling water distribution apparatus with accurate temperature and pressure gauges. Constructed from durable stainless steel (304), it guarantees reliability.h. The traction machine's control program is customizable to meet specific process requirements, eliminating slip between the casting billet and traction device. Synchronous casting strip transmission is assured by a high-performance AC frequency conversion servo motor.i. All operational data is vividly displayed on a user-friendly monitor over 10 inches, facilitated by strategically positioned monitoring and control components throughout the equipment.Company ProfileShanghai Cast Technology Co., Ltd.Shanghai Cast Technology Co., Ltd. stands at the forefront of metallurgical machinery innovation. As a distinguished manufacturer and exporter, we excel in the design, R&D, manufacturing, sales, and service of top-tier metallurgical casting equipment. Backed by cutting-edge technology and a team of seasoned engineers, we deliver bespoke solutions in the metallurgical machinery sector.With over two decades of operational expertise, we have cultivated robust supply chains for our metallurgical equipment. Our products adhere to international quality standards, earning us a stellar reputation across global markets. Consequently, we are the esteemed partner of choice for numerous prestigious domestic and international firms.What Do We Offer?Shanghai Cast Technology Co., Ltd. proudly offers a comprehensive range of state-of-the-art products, including line-frequency induction melting furnaces, horizontal and upwards continuous casting machines, semi-continuous casting machines, sophisticated heat treatment furnaces, high-efficiency extrusion machines, precision wire drawing machines, advanced rolling mills, effective dust removal equipment, surface milling machines, cooling towers, and a variety of other essential metallurgy and casting equipment.Moreover, we extend a suite of premium services to clients launching new factories. These include complete equipment model selection, expert production technology consultation, seamless installation and commissioning, comprehensive operation process training, total-package production technology, turnkey project management, and unparalleled one-stop after-sales service. Tailoring each product to meet the unique demands of our clients, we ensure worry-free pre-sales, in-sales, and post-sales experiences.What foundational principles guide our operations?Shanghai Cast Technology is steadfast in its dedication to the principles of quality, reputation, and responsibility, which form the bedrock of our management philosophy. We are relentless in our pursuit of excellence, collaborating with esteemed domestic research and design institutions to advance our manufacturing technology and elevate equipment performance. Our commitment is to fulfill the bespoke product needs of every client, enhance after-sales service and technical support, and partner with our clients for mutual advancement. Our vision is for our cutting-edge equipment to empower our clients in generating substantial production value and prosperity.We extend a warm invitation to both current and prospective clients to engage with us in meaningful dialogue and explore exciting business opportunities. Our aspiration is to work hand-in-hand with our clients, forging a path to a brighter, shared future.FAQQ: Are you the manufacturer?A: Indeed, we are the manufacturer. We operate our own state-of-the-art factory and boast a team of highly skilled technicians.Q: What products do you offer?A: Our product portfolio includes Medium frequency furnaces, line-frequency induction melting furnaces, advanced electric furnaces, horizontal and upwards continuous casting machines, semi-continuous casting machines, efficient dust removal equipment, precision surface milling machines, cooling towers, and a comprehensive range of related metallurgy and casting equipment.Q: What are the ways of payment?A: We offer flexible payment options including FOB, CFR, CIF, DAP. Accepted payment terms are Letter of Credit, wire transfer, D/P, PayPal, Western Union, Micropayments, and MoneyGram.Q: What documents do you provide for export?A: We provide a complete export package, which includes a Commercial Invoice, Packing List, Bill of Lading, Certificate of Conformity (COC), and more.

× More Keyword ..

× More Menu ..

×

Manufacturing & Processing Machinery

×

Industrial Equipment & Components

×

Tools & Hardware Products