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Tailored Dolomite Magnesium Line Rotary Kiln for Increased Magnesium Production Capacity1
Metallurgy MachineryAdvanced Magnesium Rotary KilnSmart Magnesium Production Line
Shandong Bullis Metallurgical Engineering Co., Ltd.
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Product Description Introducing the Energy-Efficient Dolomite Stone Magnesium Production Line, a marvel of modern engineering designed to elevate your production capabilities with precision and sustainability.Product IntroductionThe metallic magnesium production line is a masterfully engineered rotary kiln, crafted with precision to perfectly accommodate the unique calcining properties of dolomite and the exacting requirements of the Pidgeon method for magnesium smelting. This robust kiln serves as the cornerstone of the dolomite calcining system, embodying state-of-the-art technology that ensures optimized performance and reliability. products emerging from the rotary kiln showcase consistently stable and uniform quality, featuring exceptional activity and negligible ignition loss. These attributes guarantee full adherence to Pidgeon method standards for magnesium smelting, significantly enhancing the magnesium extraction rate and optimizing the utilization of silicon, all while dramatically reducing production and consumption costs for metallic magnesium.. It is the definitive equipment for dolomite calcination within the magnesium industry, setting an unparalleled benchmark for excellence.The comprehensive magnesiumsmelting process encompasses raw material storage, dolomite calcination, grinding, briquetting, reduction, and refining. Initially, the raw dolomite is meticulously crushed into optimal sizes (20-40mm) using specialized crushers, then sintered in a rotary kiln and effectively cooled by a sophisticated cooler. It is further pulverized into fine powder through advanced ball mill machinery and formed into balls using a high-performance ball press. The calcination occurs in a rotary or vertical kiln, transforming dolomite into calcined white. This is then expertly combined with ferrosilicon and fluorite powders to create the perfect dough, placed in a heat-resistant stainless steel reduction tank, and subjected to reduction in a furnace, reaching temperatures of 1200-1250°C and a vacuum of 1.33Pa. The process culminates with the extraction of crude magnesium, followed by flux refining, ingot casting, and meticulous surface treatment to yield premium magnesium ingots.Product Advantages1) Pioneering Fuel Combustion Technology: Our system features cutting-edge energy-saving burners that automatically regulate air distribution, thus maximizing the thermal efficiency of fuel usage to unparalleled levels.2) The rotary kiln is equipped with an advanced vertical preheater, which adeptly harnesses the high-temperature flue gas produced during rotary kiln combustion, efficiently preheating the materials within the preheater. This innovative approach allows materials to undergo partial decomposition within the preheater, thereby enhancingthe overall system output while further refining thermal efficiency for superior performance.3) At the forefront of the kiln lies a high-efficiency vertical cooler that brilliantly utilizes the heat from the high-temperature whitened materials of the rotary kiln, preheating secondary air to an impressive 650°C. This sophisticated design significantly boosts thermal efficiency and delivers exceptional economic returns.Main Technical SpecificationsDimension/mSpeed(r/min)Slope/%Capacity(t/h)ReducerMotor ModelMotor Powerφ1.6×32m0.58-2.8542ZQ75-50YCT250-4A18.5φ1.6/1.9×36m0.53-1.5942.5-3ZQ110-7YCTZ50-4B22φ1.9×39m0.53-1.5943-3.4ZQ125-7YCT315-4A37φ2.2×45m0.214-1.643.54-5Main: ZS125-5YCT315-4B45Auxiliary: ZQ40-40Y112M-44φ2.5×50m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.5×55m0.62-1.53.55-6Main: ZS165-5YCT355-4A55Auxiliary: ZS50-1Y160M-67.5φ2.8×55m0.62-1.53.56-7Main: ZS165-5YCT355-4B75Auxiliary: ZS50-1Y160L-611φ3.0×60m0.5-1.53.57-9Main: ZS165-3ZSN-280-11B125Auxiliary: ZS50-1Y160L-611φ3.2×64m0.4-1.53.58-10Main: ZS130-16ZSN-280-11B190Auxiliary: Zl50-1Y180L-422φ3.5×70m0.4-1.53.512-14Main: ZSY500-40ZSN-315-082280Auxiliary: Zl50-14Y180L-422φ4.0×80m0.4-1.53.516-20Main: ZLY630-35.5ZSN-315-12355Auxiliary: ZSY280-35.5Y200L-430About UsShandong Bullis Metallurgical Engineering Co.,Ltd.stands proudly as a subsidiary of the esteemed Heze Shuanglong Metallurgical Machinery Group, strategically positioned in Shandong Province, China. The Shuanglong Group leads the industry as a pioneering force in large-scale industrial intelligent equipment manufacturing. With a robust registered capital of 111.1 million yuan, an expansive factory space exceeding 200,000 square meters, and a dedicated workforce of over 420 employees, we are a powerhouse of innovation. Our core competencies span equipment manufacturing, designing production lines, R&D, manufacturing, commissioning, operation, and a comprehensive suite of engineering general contracting services. Our diverse business segments cover metallurgy, building materials, chemicals, environmental protection, new energy, and more, offering our clients seamless, one-stop equipment and engineering solutions tailored to their specific needs.Qualifications and Honors: At Shandong Bullis Metallurgical Engineering Co., Ltd., we take immense pride in our exceptional credentials and accolades. Our cutting-edge Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line for Magnesium Plant stands as a testament to our commitment to excellence. Recognized across the industry for innovation and environmental stewardship, our products are not only technologically superior but also adhere to global standards of sustainability and efficiency.Customer Visit: We warmly welcome you to experience first-hand the unparalleled quality and innovation of our Advanced Technology Energy Saving Dolomite Stone Magnesium Production Line at our state-of-the-art facilities. At Shandong Bullis Metallurgical Engineering Co., Ltd., each visit is an opportunity to engage with our vibrant team, witness our advanced technological processes, and explore the potential for collaboration. We are dedicated to providing an insightful and enriching visit, ensuring that every interaction reflects our commitment to excellence and customer satisfaction.
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