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Bimetalic Transition Inserts Duaplate Cco Wear Resistant Steel Liner Plate1
Wear Resistant MaterialWear PlateSteel Plate
Hisan (Tianjin) Co., Ltd.
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Product Description Company Profile Hisan (Tianjin) Co., Ltd. is a high-tech company specializing in the production of chromium carbide overlay wear resistant plates, wear resistant ceramics, wear resistant castings, overlay wear pipes, welding wires and abrasion resistant steel plates. Our products are resistant to wear, erosion, high temperature, stress, impact and other factors that cause wear. Over the years, Hisan has gathered experienced and skilled professionals from mining, cement, material handling, thermal power and other fields. With the leading R & D team, we continuously break through technical barriers, improve products, and develop more professional wear resistant solutions to make products much more durable. Hisan is constantly striving to meet with the wear needs of various working conditions!Product Description Bimetalic Transition Inserts Duaplate CCO Wear Resistant Steel Liner PlateHISAN Wear Plate General DescriptionHISAN wear plate is manufactured by depositing high chromium, wear resistant materials on the mild steel base plate using open arc or submerged arc welding process.Consistent wear resistance guaranteed from surface down to 75% depth of the overlay.The volume fraction of primary carbides is maintained between 30 to 50% to provide a good combination of wear resistance and homogenous bonding. Plate hardness ranges from HRC58-65. The hardness is tested on machined flat surface just below overlay surface.Fine cracks perpendicular to the welding bead is normal due to natural stress relieving in a very hard matrix.Staggered cracking pattern on overlay surface contributes to good formability.The wear plate is suitable for severe wear and moderate impact applications.HISAN plate is designed to endure high working temperatures, harsh environments and extreme wear. Our heavy-duty composite wear plates consist of a low carbon base material and welded overlay thickness, using various chromium and complex carbide based alloys. The plate thickness and alloy type are selected based on the application, wear phenomenon and operating conditions and requirements. Our products and solutions are used to combat wear with great success in various applications found across the broader spectrum of industries.HISAN plate wear plates are manufactured in accordance with proven welding procedures and quality assurance standards to ensure consistent, high quality products conforming to the highest expectations set by our customers and industry alike. Our technical capability and passion for what we do, ensure our solutions and services offer wear resistant properties far exceeding those of quenched and tempered abrasion resistant steels.HISAN plate with tungsten carbide is the super extreme in wear resistant wear plate and is designed for applications that experience severe abrasion and moderate impact, where standard chromium carbide wear plate is proving ineffective. Customized to suit each application, HISAN plate with tungsten carbide is the ultimate choice when resisting wear.HISAN Wear Plate is through-hardened abrasion resistant steel, much harder and more wear resistant than conventional AR400 or AR500. It's easy to install in large or small areas.Hardness above 700HVHISAN Wear Plate was designed to overcome the labor-intensive cost of hardfacing.Small and light weight, the wear plate can be installed by any maintenance welder...in any position.It can be quickly installed and less expensive than hardface welding…can be installed 10 times faster.Less welding means less heat…less warpage and distortion.Can be Flame or plasma cut…can be easily cut to any size.Can be bolted or welded in place. Product ParametersHISAN Wear Plate Technical Specification1. Base Material:ASTM A36(Q235B), ASTM A529A(Q345B) , HARDOX400, NM400 other weldable steel is optional;Base thickness: 3 to 30 mm2. Hardfacing Layer: Chromium carbon alloy on Fe basis(austenite)Hardness: 58-65Layer thickness: 3 to 50 mm3. Welding Processes:Advanced open arc hardfacing welding and submerged arc welding4. Alloy Description: Austenitic chrome carbide iron(Chromium white iron)5. Volume Fraction of Carbide: 50%6. Chemical Composition: Carbon: 3.5-7.5%Chromium:28-45%HISAN Wear Plate Typical ApplicationsThere are many abrasive situations where overlay plates are the most suitable material, both from a technical and cost perspective. The following are some examples:Sliding and moderate impact wear from hard minerals in small size, such as gravel, slurry, and sand with quartz content.Sliding wear from larger rocks or impact where rocks are brittle and easy crushable, such as sandstone, limestone, and coal.Sliding wear in a wet environment, such as from slurry and dredging operationsWhen processing fine particles that cause erosion.Even if 95% of an abrasive rock is made up of soft minerals, the remaining 5% can be very hard and contribute to 90% of the wear - thus making overlays the best solution.HISAN plate is widely used in the mining, power plant, port, cement, steel plant, glass, waste handling, glass, dredging, pulp and paper industries. Some applications are as below:Mining: Hopper and bin liners, Chute and feeder liners, dump truck body liners, dozer blades, shovel buckets, dragline buckets, excavatorsCement: Separator guide blades, vertical mixer liners, conveying pipelines, screw conveyors, distributors, sintering ore conveying chute, hopper linersPower: Pipelines, coal feeder chutes, coal hoppers,coal mill shell liner, classifier cones, journal liners, deflectors.Steel: Bin liners, hopper liners, coke vibrating screen plates, housing liners, sintering fan blade, discharging ducts.HISAN Wear Plate FabricationThe backing steel plate provides Hisan plates with structural integrity, which makes our overlay plates fabricated without damage to the welding overlay, regardless of the shape and complexity of the structure. Hisan has the capability to manufacture cut to size wear parts, fabrication includes: CuttingCut by plasma, water-jet, laser. Plasma cutting is the recommended method for cutting our plate DrillingStraight holes and countersunk holesStuds WeldingStuds welded to backing of wear plate (M12, M16, M20 and M24), manually or automatically.WeldingButt welding, Fillet welding, Stringer weldingBendingPlate can be curled bending to varies anglesAssemblingHISAN has ability to fabricate wear parts and then assemble according to project design drawingWelcome to contact Cathy for more details. https://hisancco.en.made-in-china.com/contact-info.html Detailed Photos
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