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Custom Printed Food Packaging Laminated Roll Film for Coffee¹

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Product DescriptionProduct DescriptionPREMIER FLEXIBLE PACKAGING FILM ROLL SUPPLIER | INPACK FILM & PACKAGINGFlexible packaging film roll is a continuous roll of multi-layer laminated film, engineered for use on high-speed automatic packaging machinery (VFFS/HFFS).It is the essential source material for efficiently forming, filling, and sealing a vast array of packages, making it a cornerstone of the modern food, beverage, and consumer goods industries.ALL MATERIALS USED ARE FOOD-GRADE, FDA-APPROVED, AND BPA-FREE.* Customizable multi-layer structures (e.g., PET/PE, BOPP/CPP, PET/AL/PE) to meet specific barrier, shelf-life, and performance requirements.* High-barrier options are available for superior protection against moisture, oxygen, light, and aroma.* Excellent puncture resistance, superior seal strength, and optimized for high-speed, trouble-free performance on automated packaging lines.OUR ADVANTAGE OF FLEXIBLE PACKAGING FILM ROLL IS* Custom reverse printing with your brand logo up to 10 colors, with options for matte, glossy, and spot varnish finishes.* Flexible MOQ to support both emerging brands and large-scale production runs.* Free stock film roll samples are available for material testing and evaluation on your equipment.Welcome inquiry to INPACK, know more about our stand-up pouches.SEO KEYWORDS* Flexible Packaging Film Roll / Plastic Packaging Film Roll / Flexible Packaging Films* Food Packaging Film Roll / Custom Packaging Film / Printed Packaging Film Roll / Laminated Packaging Film* PE Packaging Film Roll / BOPP Film Roll / Heat Sealable Packaging Film / Multi-layer Packaging Film* Flexible Laminated Film Roll / High Barrier Packaging Film / Industrial Packaging Film / Flexible Plastic Film RollSpecificationFlexible Packaging Film RollThickness50 - 150 microns (μm) (Customizable)Roll Width100mm - 1200mm (Customizable)SizeCustomized, Max Width no exceeding 1050mmMaterialBOPP/PET/NY+PET/AL/PETAL/Kraft Paper/+LLDPE/CPPPrintingSpot Glossy Printing, Metallize, Vanishing, Matte Finishing, Hot StampingKey PerformanceSeal StrengthOxygen Transmission RateWater Vapor Transmission RatePuncture ResistanceCoefficient of FrictionApplicationFood (snacks, coffee, frozen food), Pet Food, Pharmaceutical, Industrial GoodsKnow About Print PlatesWhen talking about gravure printing on flexible packaging film, many people will have their first headache when talking about the plate/cylinder. Why? Cause the cylinder/plate cost seems very high. So here are some points that will easy for you to understand why it is so high:* The plate making is counted by each color; one color needs one plate.* Different suppliers equipped with different printers, some need large plates;* A large machine with higher print quality, also the plate cost is higher.* The average plate cost has a huge difference due to the printer size.* Basic costs range from $60 – $300 for each color, which is a huge difference;* Small printers can also sometimes reach an acceptable quality level.Flow Pack & Film Roll TreatmentWant to know how many surface treatments or printings can be done on the flexible packaging film? There are so many options here; if you are still only choosing flood matte or full glossy, try something new here at TedPack now.* Spot Glossy (Partial matte, partial glossy);* Embossed Print ( Some parts are raised on the film, not flat);* Hot Stamping ( All colors can be customized, gold, silver, bronze, or others)* Soft Touch ( Baby skin on the film surface, like flannel feel)* Sand Touch ( Rough surface on film, like sandpaper)* Anti-counterfeiting Printing;(Secret reveals with a certain machine)* Thermal printing ( Color change while temperature change)* Luminous printing. ( Print will be luminous in a dark place)Flexible Packaging Film Roll Production ProcessThe manufacturing of flexible packaging film rolls involves a precise, multi-stage production process that transforms raw materials into high-performance packaging solutions. Each step is carefully controlled to ensure optimal quality, consistency, and performance characteristics.Step 1: Raw Material Preparation High-quality polymer resins (PE, PP, PET, PA, etc.) are dried, blended, and prepared according to specific formulations. Additives such as slip agents, anti-block agents, and colorants are precisely measured and mixed to achieve desired properties.Step 2: Film Extrusion The prepared materials are fed into high-speed extruders where they are melted, homogenized, and formed into continuous films through blown film or cast film processes. Multiple extruders may operate simultaneously for co-extrusion of multi-layer structures.Step 3: Printing (Optional) If custom graphics are required, the base films undergo rotogravure or flexographic printing processes. Up to 10 colors can be applied with precise registration, creating vibrant, high-resolution imagery and text.Step 4: Lamination/Coating Different film layers are bonded together using dry lamination, solventless lamination, or extrusion coating processes. This creates composite structures with enhanced barrier properties, strength, and functionality (e.g., PET/AL/PE for maximum protection).Step 5: Curing/Aging Laminated films are aged in controlled temperature and humidity conditions for 24-72 hours to ensure complete adhesive cure and optimal bond strength between layers.Step 6: Slitting & Rewinding The wide parent rolls are precisely slit into narrower rolls according to customer specifications. Advanced slitting machines ensure clean edges and consistent roll tension while maintaining film integrity.Step 7: Quality Control & Testing Throughout production, rigorous quality checks are performed including thickness measurement, seal strength testing, barrier property evaluation, and visual inspection to ensure every roll meets stringent quality standards.Step 8: Packaging & Shipping Finished film rolls are carefully wrapped, labeled, and packaged for shipment, with proper documentation and certificates of compliance provided to customers.How to Use Flexible Packaging Film RollsOur flexible packaging film rolls are engineered for seamless integration with automated packaging systems, primarily Vertical Form Fill Seal (VFFS) and Horizontal Form Fill Seal (HFFS) machines.Step 1: Loading the Film Roll Mount the film roll onto the machine's unwind spindle. Secure it in place according to the machinery manufacturer's instructions to ensure smooth and stable unwinding.Step 2: Threading the Film Carefully, thread the film from the roll through the machine's series of rollers, tension controls, and sensors. Proper threading is crucial for maintaining correct film tension and alignment throughout the process.Step 3: Forming the Package The flat film is drawn over a "forming collar" or "forming plow," which shapes the film into a tube. In a VFFS machine, this creates a vertical tube. In an HFFS machine, it forms a horizontal tube or pouch. The two outer edges of the film are then brought together.Step 4: Sealing Heated sealing jaws close to create the primary seals.Company ProfileFAQQ1. What types of packaging materials are available?* Plastic Films and Bags: Commonly used for flexible packaging, including pouches, wraps, and shrink films. Materials include polyethylene (PE), polypropylene (PP), and polyester (PET).* Paper and Cardboard: Used for boxes, cartons, and paper bags. Often made from recycled paper or corrugated cardboard for added strength.* Biodegradable and Compostable Materials: Made from materials like cornstarch or plant fibers, designed to break down more quickly in the environment.Q2. What factors should I consider when choosing packaging materials?* Product Protection: Consider the material's barrier properties to protect against moisture, light, and oxygen.* Shelf Life: Choose materials that help extend the product's shelf life.* Cost: Evaluate the cost of the material against your budget and production needs.* Sustainability: Consider eco-friendly options like recyclable or compostable materials.* User Experience: Ensure the packaging is easy to use, store, and transport.Q3. How can I determine which material is best for my product?* Product Type: Assess the nature of your product (e.g., liquid, solid, perishable) to choose appropriate packaging.* Storage Conditions: Consider the conditions under which your product will be stored and transported.* Regulations: Ensure compliance with industry regulations and standards for packaging materials.Q4. Are there sustainable packaging options available?Yes, there are several sustainable packaging options, including:* Recyclable Materials: Such as PET, HDPE, and aluminum.* Biodegradable Materials: Made from natural sources that decompose more quickly.* Compostable Materials: Designed to break down in composting environments.* Refillable Packaging: Reduces waste by allowing customers to refill their containers.Q5. How do I ensure the quality and safety of packaging materials?* Certifications: Look for certifications like ISO, BRC, or FDA approval that indicate compliance with quality and safety standards.* Testing: Conduct tests for durability, barrier properties, and compatibility with the product.* Supplier Reputation: Choose materials from reputable suppliers with a history of high-quality products.Q6. Can I customize my packaging?Yes, many packaging materials can be customized with printing and unique designs to enhance branding and meet specific needs.Q7. What is the lead time for ordering packaging materials?Lead times can vary depending on the type of material, customization requirements, and supplier. It's best to discuss timelines with your packaging provider to ensure timely delivery.Q8. How should I store and handle packaging materials?* Storage Conditions: Keep materials in a cool, dry place away from direct sunlight and extreme temperatures.* Handling: Follow proper handling procedures to avoid damage and contamination of the materials.Q9. Can I get samples before placing a large order?Most suppliers offer samples of packaging materials so you can evaluate their suitability for your needs before committing to a large order.Q10. What are the benefits of using advanced packaging technologies?* Improved Protection: Enhanced barrier properties and durability.* Efficiency: Faster production and better quality control.* Customization: Greater flexibility in design and functionality.

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