Best Price Surface Plasma Treater Plasma Surface Treatment Machine for Metal Parts¹

Product Description  Product ParametersPL-5050H (old big case)Technical specificationNozzle models availableNozzle treatment areaModelInterface displayThree and a half LED digital tubeR17 Rotate nozzle 1616mmPL-JX-022-1rated supply voltageAC220V ±10%R03 Rotate nozzle 2020mmPL-JX-004-1Plasma output power1000VAR04 Rotate nozzle 3030mmPL-JX-006-1Input current4.0-6.0AR21 Rotate nozzle 4040mmPL-JX-008-1Supply frequency20kHzR05 Rotating nozzle 5050mmPL-JX-010-1Air source requirementExternal air source (gas consumption 60L/minR23 Rotate nozzle 7075mmPL-JX-014-1Air source input pressure≥0.6Mpa   Air pressure operating range0.1-0.25Mpa   ModeSignal Mode/ Encoder Mode   Relative humidity<93%Storage temperature-25oC-+55oCCleaning height5-15mmTreatment width≤75mmBracketDovetail supportChassis dimensions (including components)690(L)*280(W)*485(H)mmNet weight26kgDimensions of the outer packing box795*345*540mmGross weight33kgDetection functionAir pressure detection, overtemperature detection, undercurrent detectionFault alarmUndercurrent, input overcurrent, output overcurrent, abnormal air pressurePET (polyethylene terephthalate) foils boast exceptional attributes such as strength, transparency, chemical resistance, and superior barrier properties, making them indispensable across numerous industries. Their adaptability coupled with eco-friendly recyclability positions them as the material of choice for both everyday essentials and specialized applications.Applications of PET Foils in PrintingExplore this detailed overview that highlights the essential applications where printing becomes a necessity:1. PackagingFood Packaging: Perfectly suited for snack bags, wrappers, and metallized films, ensuring robust moisture, oxygen, and aroma barriers.Pharmaceuticals: Ideal for blister packs and sterile packaging, offering supreme protection against moisture and contaminants. 2. ElectronicsInsulation Films: Act as protective layers in cables, capacitors (used as dielectric films), and flexible printed circuits.3. Printing & LabelsDurable Labels: Widely used in product labels, electronics, and machinery, prized for their high tear resistance.Lamination Films: Essential for documents, ID cards, and credit cards, ensuring longevity and protection.Graphic Arts: Banners, decals, and holograms gain from PET's outstanding printability and resilience.4. AutomotiveProtective Films: Employed for paint protection and decorative interior foils, ensuring durability and style.5. MedicalSterile Packaging: Guarantees the safety and extended shelf-life of medical devices.6. IndustrialRelease Liners: Serve as carriers for adhesives and composites, ensuring ease of application.7. TextilesLaminated Fabrics: Manufacture waterproof and weather-resistant materials, perfect for outdoor gear and apparel.8. Specialty Applications3D Printing: Functions as substrates or support materials, enhancing the creative potential.Arts & Crafts: Ideal for stencils and transparent overlays, encouraging artistic expression.The Challenge of Printing on PET FoilsPrinting on PET foils can be challenging due to their low surface energy. However, to achieve excellent ink adhesion and print longevity, employ plasma surface treatment by following this comprehensive strategy:1. Plasma Type and Gas SelectionOxygen PlasmaIntroduces polar functional groups (-OH, -COOH) to significantly boost surface energy.Enhances wettability, especially for water-based and solvent-based inks, ensuring superior print quality.Nitrogen or Argon PlasmaFacilitates cross-linking or provides gentle etching to enable mechanical interlocking.Particularly beneficial for UV-curable inks, enhancing long-lasting performance.Mixed Gases (e.g., O + Ar)Combines chemical activation with physical etching for optimal results.Customizes surface roughness for superior ink anchoring and adherence.2. Key Parameters OptimizationPower: Maintain low power for atmospheric plasma and higher for vacuum systems, balancing effectiveness and efficiency.Treatment Time: Maintain swift operations with atmospheric systems to ensure optimal speed and efficiency.Pressure:Vacuum plasma: Achieve consistent, uniform treatment with 0.1-1 mbar pressure.Atmospheric plasma: Seamlessly operates at ambient pressure for efficient inline processing.Distance: Adjust precisely based on the plasma source and PET material to ensure uniformity, while effectively managing heat.3. Equipment ConsiderationsAtmospheric PlasmaThe perfect solution for high-speed roll-to-roll printing applications, including packaging and labels.Low-Pressure PlasmaDesigned for high-precision treatment, ideal for electronics or medical packaging.Plasma Jet ArraysGuarantee uniform treatment across expansive formats of PET foils with precision.4. Surface ActivationChemical ModificationEnhances surface energy by adding polar groups, aiming for a contact angle below 40°.Improves ink wetting and bonding, leading to superior adhesion.Physical EtchingCreates nano-scale surface roughness (10-50 nm Ra), promoting mechanical ink bonding.CleaningEliminates oils, additives, and dust that could obstruct adhesion.5. Post-Treatment HandlingImmediate Printing: Ensure printing within 15-60 minutes to prevent hydrophobic recovery, maintaining surface quality.Storage: If printing is postponed, store in dry, inert environments like a nitrogen atmosphere for optimal preservation.Primers: Enhance durability with adhesion promoters such as silanes, ensuring long-term performance.6. Characterization and ValidationContact Angle Measurement: Target a contact angle of less than 40° for water, confirming hydrophilicity efficiently.Ink Adhesion Tests:Conduct Tape Test (ASTM D3359) for reliable peel resistance.Perform abrasion resistance tests, such as the Sutherland Rub Tester, to ensure durability.Surface Analysis:Employ XPS/FTIR to confirm oxygen-functional groups' presence.Utilize AFM for measuring surface roughness, targeting Ra between 10-50 nm.7. Industrial Implementation TipsUniformity: Utilize rotating electrodes or multi-jet arrays within roll-to-roll systems for consistent output.Ink Compatibility:Water-based inks demand hydrophilic surfaces for optimal results.Solvent/UV inks require moderate roughness to enhance anchoring.Pre-Treatment Cleaning: Utilize ionized air or mild solvents like isopropyl alcohol to effectively remove dust and static.8. Troubleshooting Common IssuesPoor Ink AdhesionBoost plasma power or extend treatment time for better adhesion.Consider switching to oxygen plasma for enhanced effectiveness.Inspect for any surface contamination.Over-TreatmentTo prevent PET from becoming brittle or discolored, consider reducing the plasma power or treatment time. This adjustment ensures the integrity and color of the PET is maintained, safeguarding product quality.Experiencing Ink Spreading Issues?Optimize the surface energy of your materials to seamlessly align with the ink's viscosity and flow behavior. This calibration is essential for achieving smooth, precise ink application.By precisely fine-tuning the parameters of plasma surface treatment and seamlessly integrating them into your production line, you can dramatically enhance ink adhesion and the durability of prints on PET foils. This results in vibrant and enduring prints while maintaining optimal production efficiency.Partner with Keylink Technology for Superior Surface SolutionsAt Keylink Technology, we are leaders in atmospheric and low-temperature plasma systems. Whether you need standard options or bespoke solutions engineered to match your PET printing requirements, we are here to help. Get in touch with us to test your materials and elevate your print quality through our expert surface treatment solutions.Company ProfileCertificationsExhibitionPackaging & ShippingFAQ1. What is the shipping warehouse location?Answer:Our main shipping warehouse is located in Zhejiang, China, and we ship globally via trusted logistics partners. We also accommodate customer-preferred shipping methods or carriers.2.What is the production lead time?Answer:Lead time varies based on order size and product type:For small to medium orders (e.g., 10-20 machines), the lead time is approximately 3-4 workdays.We expedite production to meet tight deadlines whenever possible, especially before holidays like the Spring Festival.3.Can I customize my order (e.g., specific configurations or spare parts)?Answer:Yes, customization is available! We can tailor machine configurations, spare parts, and accessories (e.g., nozzles or cable lengths) based on your specific requirements. Please share your customization needs during the order confirmation process. 4.What are the payment terms?Answer:We offer flexible payment terms, including:Full payment before shipping50% deposit upon order confirmation.Remaining balance before shipment.Payments are typically made via SWIFT transfer. For long-term partners, we can explore customized payment plans based on mutual agreement.5.What kind of after-sales support do you provide?Answer:We offer comprehensive after-sales support, including:Technical Assistance: Troubleshooting via email, phone, or video calls.Spare Parts: Quick access to replacement parts for machines under warranty or through spare part orders.Documentation: User manuals, maintenance guides, and troubleshooting SOPs for all products.On-Site Support: For critical issues, we can dispatch technicians to your location (subject to availability and agreement).

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