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Hot Seller Machine Printer Slotter Die-Cutter Machine1
Post Press EquipmentHigh SpeedCustomized Multicolor
Cangzhou Yunxiang Carton Machinery Co., Ltd.
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Product Description Feeding unitUnit separate and unite (1)Electrical control unit separated and united with alarm bell,continuously warning to ensure operator's safety.(2)Air pressure type interlocking device is adopted between each unit which makes the locking is more stable, convenient and accurate.(3)Each unit is equipped with a separating and locking button switch,can be controlled by any unit,so that the operation is simpler,more convenient and faster. Lead edge feeding system(1)Suitable for thin hard cardboard and E flute three layers board.(2)The air suction auxiliary paper feed of the high-pressure centrifugal motor can be adjusted according to the degree of bending of the paperboard,so as to ensure that the paper supply is smoothly.(3)Side baffle left and right movement is electrical adjusted,driven by motor and shaft.(4)The upper and lower clearance of the front baffle is manually adjusted synchronously,automatically locked after adjustment.(5)The upper and lower clearance of the front baffle is manually adjusted synchronously,automatically locked after adjustment.(5)The planned production quantity can be set. When the plan is completed, the system automatically instructs the paper to stop feeding and sends out a warning signal. The paper feeding part is equipped with PLC and 10-inch color touch screen, which displays the phase setting of printing, slotting and die cutting, and can be set, display the production quantity, and report to the single alarm. Dust suction device(1)Air blower(blower motor) dust removal device can remove dust debris from cardboard surface and improve printing quality. Paper transmission rollerUpper paper transmission roller adopt rubber roller(φ154mm)The upper paper feeding roller adopts seamless steel roller covered with wear-resistant rubber and performs dynamic balance correction,so that the elastic buffering effect can be achieved and avoid paper damage and waste from misoperation.There are grooves on the surface of the paper feeding rubber roller to minimize the pressure and avoid damaging the corrugated strength of the paperboard.Lower feeding roller adopts surface knurling steel roller,hard chromium plating processed with dynamic balancing correction to increase the friction force during paper feeding.The gap of the feeding roller is manually adjusted,the dial shows,the adjustment range is 1≤12mm,and there's a self-locking device.After adjustment,machine will be automatically locked,making the adjustment simpler and more convenience. Printing unit ItemInstruction1,Printing roller(1)Printing roller φ295.6,roller body conical excessive,adopt seamless steel pipe,all after process with balance treatment.(2)Steel plate material,surface grinding and hard chrome plated.(3)Processed with dynamic balancing correction,stable running and suitable for high speed working.(4)Ratchet fixed reel shaft,can achieve rapid plate change.(5)Full hanging type hanging plate trench,suitable for 10mm hanging strip.(6)When loading and unloading plate,foot switch electric control forward and reverse rotation,plate changing simple and fast.2,Pressure roller(1)The outer diameter of pressing roller is 155mm,adopt welded by double disk.(2)Surface grinding and hard chrome plated.(3)Processed with balancing correction,stable running.(4)The clearance of pressing roller is adjusted manually,ranging from 1-12mm.adopt cross slider connection.When adjusting,the transmission gear will always be engaged in the correct position. 3,Anilox roller(1)Anilox roller surface hard chrome plated,180-250DPI optional.Anilox out diameter φ215mm.(2)Produced by professional manufacturer,the dot is consistent,the ink is uniform.(3)The anilox roller gap dial is electric adjusted,ranging from1-8mm,adopt cross slider connection,and the transmission gear is always engaged in the correct position when adjusting.(Cross slider is a bearing cross slider).(4)Pneumatic lifting roller to prevent printing plate from repeated ink and short shutdown which caused ink drying up in the roller hole. 4,Rubber roller(matched with anilox roller or ceramic roller) (1)Rubber roller out diameterφ200mm,produced by professional manufacturer.(2)Surface of the steel is covered with excellent wear-resistant rubber,and the surface cots is high,which can compensate the deformation of force,improve the effect of ink transmission and ensure the uniformity of ink.(3)Automatic inking device is provided,so that inking supply continue when machine stopped can be achieved.(4)Manual clearance adjustment,with self locking function to make sure the uniformity of the ink supply. Ink supply system(1)Adopt pneumatic diaphragm pump inking system,stable ink supply and easy operation and maintenance.(2)Ink storage cup to prevent ink from splashing and air transfer out.(3)Stainless steel ink hopper,automatic circulation cleaning and automatic inking supply.(4)Equipped with ink shortage warning system,timely detection of ink flow. Scrape cavity(optional with ceramic roller) (1)Adopt GuangZhou LiJian mechanical equipment limited product.(2)Innovative chamber fluid dynamics and ink sealing design,good ink transmission effect and save ink.(3)Air pressure or cylinder adjustment lock,automatic doctor blade wear compensation,so that the roller and doctor blade better fit to reach to best ink scraping effect.(4)Full installation design,able to replace any old model rubber roller or single doctor blade system. Linear guideway slotting unit(six axis ten screw shaft ball screw) Creasing wheelCreasing wheel is processed by two times of grinding,and the surface is plated with hard chrome,so that creasing wheels move easily and smoothly.High quality imported polyamine grease is used in the creasing wheels,effectively prevent damaging the paperboard.(3)Manual adjustment of clearance scale of creasing wheel,ranging from0-12mm. Slotting knife holder axial movement adjustment mechanism(1)Slotting knives up and lower shaft after two times grinding and surface hard chrome plated,stable movement.(2)Slotting knives width 7mm,produced by professional manufacturer.(3)Alloy steel material after heat treatment,grinding tooth profile slotting knife,hardness and toughness are better.(4)Alloy steel material after heat treatment,grinding and trimming edge cutting knife,sharp and high precision.(5)Creasing wheel,slotting knives holder axial movement adopt electrical synchronous control.(6)Box height is electrical adjust,easy and convenient.(7)Adopt unique elastic dust removal device,low cost and long working life.(8)The clearance of the upper and lower roller is manual adjusted,ranging from 1-12mm,adopt cross slide connection.When adjusting,the transmission gear will always be engaged in the correct position. Slotting phase adjustment mechanism (1)The positive and negative adjustment of planetary gear 360 degrees makes the adjustment more convenient, fast and accurate.(2)The phase of front and back knife is double controlled by touch screen and the electric button and electric digital 360 degree adjustment(stop and dynamic can be adjusted). Slotting computer operation control(1)The slotting section is provided with a PLC and a 7-inch color touch screen, so that a man-machine conversation can be realized, various order sizes and storage orders can be set by the PLC, the set order is directly called, the slotting cutter head is automatically reset, and the operation is simpler, convenient and quick.(2)Automatic zeroing device to ensure that the unit has a unified adjustment benchmark and reduce the waste of paperboard.(3)Safety limit device to ensure that misoperation does not damage the machine. Die cutting unit(servo independent drive optional) Operation function (1)Die roller and rubber roller will automatically separate through the cylinder eccentric device under the condition of no die cutting movement,reduce the load of the machine and prolong the service life of the high-strength rubber anvil and cutter die.(2)The phase adjustment of the planetary structure, 360-degree operation, top and positive and negative can be operated, the phase-modulation precision can be up to 0.10 mm, and the plate-type operation is convenient.(3)PLC and 10 inches color touch screen phase control,easier operation,intuitive and accurate.(4)Spline transmission to overcome the mechanical wear of gear transmission.Rubber anvil roller left and right movement 40mm,equipped with radial differential device,which can make the average distribution of rubber anvil wear,greatly improve the service life of anvil.(5)The machine is equipped with a high-strength rubber correction device,which can be used to repair the rubber cushion for repeated multiple times use.(6)The clearance of die cutting roller is manual adjusted,ranging from 1-12mm,adopt cross slider connection.The two stage aluminum alloy die casting deceleration device is adopted,saving time and more accuracy.Automatically lock after adjustment to ensure printing quality.Gear adopts cross slide key-free connection to ensure the correct meshing position of the transmission gear when adjusting the clearance. Die roller (1)The die roller diameter is 260mm without cutting die.(2)Processed with machining and grinding seamless alloy material steel pipe and hard chromium plating.(3)Standard type die cutting roller fixing screw hole spacing,(100mm axial direction,13mm equal in redial direction),which is convenient for customers to customize die cutting plate.(4)Suitable die cutting knife height 25.4mm(5)Phase adjustment:Die roller is equipped with auto zeroing device. Rubber anvil roller(1)Rubber anvil roller φ290mm(without rubber anvil).(2)Alloy steel structure seamless steel pipe processed grinding,hard chrome plated.(3)Adopt famous brand rubber anvil,ensure service life.(4)Rubber anvil thickness is 8mm,width 250mm.(5)This unit is equipped with general control system can be individually control:Main motor,blower start,stop phase adjust,feeding start and stop,etc functions.Convenient for users and obviously save adjusting time and other characteristics. Production DescribtionModel: GYM-1224 NO.NameSize1Internal machine width(mm)28002Design speed(pcs/min)260 Operating speed220 3Maximum paper size2550 × 1200 4Intermittent paper feeding size(mm)2550 × 1500 5Max. printing area(mm)2400 × 1200 (plate mounting)6Min. paper size(mm)650 × 380 7Min. slotting size(mm)280 × 80 × 280 × 80 Slotting depth(mm)3208Standard plate thickness(mm)4 - 7.29Printing precision(mm) ≤ ±0.510Main motor power(kw)26 (for four colors)11Total machine power(kw)≈ 5012Wall plate thickness(mm)6013.The entire machine phase is adjusted by a servo motor.14.The machine is equipped with speed display and monitoring.15.The machine is equipped with Japanese-style intelligent automatic cleaning function, along with high-pressure water pipes and connectors that are durable, safe, and reliable for long-term use.16.The entire machine features intelligent paper gap adjustment. Simply place the required cardboard to be printed at the test position and click to confirm. There is no need for frequent manual adjustments, making the process simple and fast. Additionally, it offers an incremental function with separate fine adjustments for each unit and the main control panel. (Patented product)I. Paper Feeding SectionTransmission system Main transmission gear(1)Adopt20 CrMnTi alloy steel,processed with carburizing ,quenching and grinding.(2)Six-stage precision(same as the automobile transmission box gear) runs smoothly,low noise,HRC58-62 hardness,long working life to ensure long term printing precision.Key-free connection ring (1)Adopt key-free connection ring can connect the shaft with gear to avoid gap when using large torsional distance.Convenience installation and maintenance,long term transmission accuracy to ensure printing quality. OthersMain motor(1)Variable frequency speed regulating motor.Bearings(1)Adopt SKF famous brand.Electric components(1)Contactors,relays,empty,indicator lights,buttons,etc adopt Siemens brand.(2)Frequency converter adopt Siemens brand.(3)Touch screen adopt Siemens brand.(4)Rotary encoder adopt Japanese Omron brand.Adjusting motor (1)Adjusting motor adopt Taiwan Wanxin brand.
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