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Digital Intelligent Filling and Capping Machine for Trigger Cleaners¹

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Product Description Product DescriptionDigital Intelligent Filling and Capping Machine for Trigger CleanersThe flow meter machine is mainly composed of storage tank, liquid level detection, filling nozzle, flow meter, conveying system and electric control systems etc. It's widely used for filling different materials in various bottles, featuring easy and too-free changeover, automatic "No Bottle - No Filling" system, and touch screen with job memory.The rotary capping machine is composed of several main parts, including cap feeding + automatic cap elevating unscrambler+ templates + capping + rejection system + electrical control etc. Product Parameters FunctionFilling,CappingApplicationHome & Personal Care, Food, Cosmetics, PharmaceuticalsPackaging TypeBottlesCore ComponentsMotor, Pressure vessel, PLC, Bearing, EnginePackaging Material After-sales Service ProvidedPlastic, Glass Video technical support, Field installation, commissioning and training, Online support, Field maintenance and repair serviceWarranty1 Year in Normal CustomizedCustomized Product Details1.14-Head Linear Double-row Flow meter Filling MachineFor reference1.1 Features--Huituo SFL filling machine is mainly composed of storage tank, liquid level detection, filling nozzle, piston, bottler stopper, conveying system and electric control systems etc.--It's widely used for filling different liquids in various bottles, featuring easy and tool-free changeover.--Filling piston-volume metering method is adopted.1.2 Main components1.2.1 Storage tankIt adopts cylinder storage tank to ensure that there is no dead angle when cleaning. At the same time, the liquid storage tank is equipped with at least 2 rotating spray balls on the left and right, and 360° spray cleaning without dead angle. A liquid level detection device is designed inside. The filling program designs the liquid level detection range. When the feeding liquid level reaches the high liquid level, the feeding will be stopped. When the liquid level of the tank is lower than the low liquid level, the feeding will be continued.For reference1.2.2 Filling nozzle with diving functionIts specially designed 2-stage filling nozzles feature high precision and long service life. Double-stroke cylinder controls the opening and closing of the nozzle, the first stroke is used for rough filling of about 80% of the filling volume, to enhance the filling speed and reduce the generation of foam during the filling process, the second section of the remaining about 20% of the filling volume to start the fine filling to ensure the filling accuracy. Dive down to a position near the bottom of the bottle before the filling nozzle is opened. After the filling nozzle opens, it is gradually raised above liquid level during the filling process.The purpose is to reduce the impact brought by the height drop, thus reducing the generation of foam. Two-stage filling nozzle1.2.3 CIP (Clean in Place)CIP function available. The CIP process can be designed based on customer requirements. Find a reference process in the below. Just for reference 1.2.4 Main technical parametersNo.ItemDescription1Applicable bottleBased on requirement2Filling accuracy±0.3-0.5%3DimensionsTBD4Weight2,500kg5Filling heads146Production capacity100bpm, based on 600ml7Air source0.4Mpa-0.6Mpa clean and stable air source8Power supply220-380V, 50-60HZ9Running noise≤80dB(A)10Machine materialFrame: carbon steel, stainless steel frame;Contact with material: 316L stainless steel;Material pipe: sanitary grade steel hose;Screen door: stainless steel edging, plexiglass2. 10-head rotary trigger clutch capping machineFor reference2.1 FeaturesAdaptable to spray trigger caps and different containersPrecise application of the trigger tubeAutomatic "No Bottle - No Cap" systemTouch screen controls with job memoryAdjustable capping torque(magnetic clutches)Unqualified products(miss-aligned or missing caps) rejectionModular and flexible design with quick changeover featuresEasy maintenance2.2 Main components2.2.1Bottle feedingThe bottle-in screw is used to separate the bottles before entering the capping. It is processed by contour design, which ensures precise and fast bottle feeding; gentle movements, no damage to bottle. 2.2.2 Cap-feeding and dividingIt adopts air blower to feed caps and the cap divider is customized by the cap shape and different diameters would require changeover, but only the white part in the following pic needs to be changed. 2.2.3 Tube fixingNo matter for the trigger tube or the pump tube, the fixer design will ensure the cap into the bottle in the right way. 2.2.4 Clutch CappingDuring capping process, torque evenly spreads to four wheels; Make non-relative motion between wheels and caps; High-precious torque control system, a stable and reasonable torque value.2.2.5 Bottle positioningFor different specifications of products, it adopts quick-release design, including the bottle-in star wheel, bottle-out star wheel, bottle-taking star wheel, bottle in-and-out guide plate, and outer retaining ring. The template and puck are color-coded to distinguish between different specifications.2.2.6 Unqualified product rejectingA double-conveyor belt with detection sensor is installed at the bottle exit. The qualified bottles are normally conveyed, and the unqualified (missing cap/tube and misapplied cap) bottles are automatically diverted to another conveyor by using a swing cylinder. 2.3 Main technical parameters No.ItemDescription01DimensionTBD02Capping torquePermanent magnet clutch03Stand-alone pass rate98%04Nominal speed100-120bpm05Voltage220-380V, 50-60Hz, three-phase five-wire power supply07Air source required0.4-0.6Mpa clean and stable air source08Running noise (decibel)<=80 decibels09Machine weight3.5 tons10Main materialFrame: carbon steel, stainless steel frame;Contact with cap: PU After Sales ServiceWe have a super complete and professional after-sale service and team, which can provide on-site training, remote support, local service, regular one-year warranty, and lifelong software upgrades. We also have a extremely professional mechnical design and program development team, which can meet the customized needs of different customers. Why Choose Us?1.Extensive experience in intelligent packaging2.Professional R&D team3.Deep customization service4.CCCI & UDEM & CE certification5.One year warranty with lifetime software upgradesThis equipment combines versatility, efficiency, and advanced technology to streamline your production process. Company ProfileChangzhou Huituo Technology Co., Ltd., founded in 2010, is a leading enterprise in the domestic intelligent packaging industry. We commited to the manuafacture of packaging equipment in the fields of daily chemicals, cosmetics and so on. In addition, we can also provide automated filling and capping solutions.Certifications Applications·CooperationWe are looking forward to hearing from you at any time.

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