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Factory-Direct Energy-Saving Lightweight Calcium Silicate Board Machinery and Corrugated Roofing Production Lines1
Building Material Making MachineryBoard Making MachineCalcium Silicate Board Production LineEquipment Production Line
Hebei Xiangyi Building Materials Technology Co., Ltd.
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Product DescriptionSpecificationItemSpecificationsForming SpeedSingle sheet 75m/min (double sheet 150m/min), support the maximum plate width of 2600mm, daily production capacity exceeds 12,000 m2Autoclave Efficiency120m3 continuous autoclave, curing cycle ≤8 hours (1.6MPa pressure), annual operation time ≥8000 hoursAutomation LevelOne-key start/stop, ≤5 manual intervention points; fully unmanned operation for raw material conveying, ratio adjustment, and formingEnvironmental IndicatorsDust emission ≤8mg/m3 (national standard 10mg/m3), noise ≤85dB (factory boundary), 100% solid waste comprehensive utilizationProduct DescriptionCore Enterprise Advantages1. Technological LeadershipExclusive Dual-Drive Synchronous Forming Technology – Solves uneven thickness in wide boards; edge thickness error ≤ 0.3 mm (industry average ±1 mm).Intelligent Energy Management System – Optimizes autoclave air intake in real time, reducing steam use by 15% and lowering costs by ￥0.8/m2 (6 mm boards).2. Scalable ProductionModular Design – Supports phased growth: start with 3 million m2 annual capacity, reserve interface for +7 million m2 expansion, cutting staged capital investment by 40%.Big Data Production Scheduling – Integrates with customer order systems; auto-generates optimal plans. Specification change time ≤ 1 hour, boosting utilization by 12%.3. Full Industrial Chain CollaborationIntegrated Solutions – "Raw material + equipment + process" package; partners with mines to supply low-iron quartz sand (Fe2O3≤ 0.5%) for premium light-transmitting boards.Technical Support – Assists in obtaining Three-Star Green Building Material Certification and listing in the MIIT Energy-Saving Technology Catalog.4. Expert-Level After-Sales Service"3+1" Service Team – 3 senior engineers (10+ years experience) + 1 project manager, available 24/7 online.Fault Response GuaranteeRemote diagnosis: problem located in 15 min, solution in 4 hours.On-site service: arrival within 24 hours (provincial capitals) or 48 hours (other areas); air freight spare parts for remote regions.Company ProfileFAQQ1. How to choose the right calcium silicate board production line?Annual output 0.5–1 million m2 → Medium/small line, slurry forming, small footprint, low investment, suitable for regional markets.Annual output 3–10 million m2 → Large double-slurry forming line, high efficiency, low energy consumption, ideal for mass orders.Also consider local raw material supply. If industrial solid waste is abundant, choose a line that supports high waste content to cut costs.Q2. What is the investment cost?Medium/small: 20–30 million RMB (equipment, construction, environmental facilities)Large: 80–150 million RMB (higher automation and capacity)Special plate specs or environmental requirements will raise costs.Q3. What is the floor area?Medium/small: Workshop 2,000–3,000 m2; supporting facilities 1,000–1,500 m2Large: Workshop 8,000–12,000 m2; supporting facilities 3,000–5,000 m2Actual area depends on equipment layout and site shape.Q4. What are the main raw materials?Siliceous: Quartz sand, fly ash, diatomiteCalcareous: Slaked lime, cementFibrous: Cellulose fiber, glass fiberRatio: Siliceous + calcareous 85–90%, fibers 10–15%, plus optional additives like waterproof agents or retarders.Q5. What about energy consumption?Medium/small: ~1.05 kgce/m2, total power 300–500 kWLarge: Down to 0.8 kgce/m2, total power 800–1,200 kWEquipped with waste heat recovery, autoclave waste heat utilization over 60%.
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