High Productivity Auto Container Car Carriage Truck Carriage Plate Cold Roll Forming Machine¹

Product Description High Effective Truck Carriage  Sheet Metal Roll Forming Machine                      Brief Introduction Product DescriptionProduction processThe production line is carried out according to the following process:Uncoiling → Leveling → Looper (Storage) → Servo Feeding, Pre-cutting → Looper (Storage) →roll forming → Spot Welding→cutting→discharging. Product ParametersMaterial:hot rolled steel plateYield strength of raw materials: 235MpaTensile strength of raw materials: 450MpaCoil OD: ≤Ф1300 mmCoil ID: Ф508Strip width: ≤1000mmStrip thickness: 1~1.2mmSingle roll weight: ≤7000 kg                                                                                        MACHINE COMPONENTSNoItems NameSpecifications1DecoilerSingle head mode, single supportCoil ID:    Ф508Coil OD:  Ф1300mmStrips width:  1000 mmMax. weight:  ≤7000 kg2Leveling Machine5 roller levelingMaximum working speed: 20 m/min,Maximum leveling roll width: 300mm,Adapt to the maximum roll thickness: 2.0mmMotor power of leveling machine: ≈5.5Kw (subject to final design)3Servo FeederMaximum feeding speed: 20m/minMaximum allowable feeding width: ≤1000mmAllowable feeding thickness ≤1.2mmSingle feeding error: ≤±0.2mm (the tolerance is not cumulative)Servo motor brand: YASKAWA, JapaneseServo motor power: ≈5.5Kw (subject to the final design)4Punching&Pre cutting MachineTo complete the punching of the pre-cut hole on the profile.5Quick Change Roll Forming MachineThere are two types of nuts on the outside of the archway: left-handed (lower shaft) and right-handed (upper shaft).Archway material: QT450. 8/13Quotation documentsRoller shaft material: 40Cr, quenched and tempered, hardness is HRC45~50Parameters: Forming passes: 36 passes (subject to the final design) Archway sorties: 36+32=68 sortiesShaft diameter of forming machine: φ70mm (subject to final design)Motor power: 55kwMaximum linear speed: 2~8m/min62 sets of spot welding machineStructure: The main components include shearing frame, cutting die, hydraulic system, etc.The cutter mode adopts double-edged cutting.Cutter material: Cr12MoV (hardness after quenching is HRC58~62)Sizing accuracy: ±1mm6Hydraulic Cutting The cutter mode adopts blanking shearingBlade material :Cr12MoV (hardness after quenching HRC58~62)Parameter :cutting accuracy:±1.5mm7Electrical Control Cabinet   PLC: MitsubishiInverter: DeltaTouch screen: Vinylon (Taiwan, China)Low-voltage electrical appliances: Schneide (France)Encoder: Omron (Japan)Servo controller: Yaskawa (Japan)8Hydraulic System Hydraulic system USES filter, the cleanliness of oil to ensure 6-8 grade Detailed Photos             Technical Strength:    1. We have an experienced expert with young active technical team, which can provide the professional with improved design solutions for our customers , assure that can satisfy various customer's special requirement by cost-effective way.    2. Our engineer always keep on design advanced , humane and most economic resolution for our customers, considering customers long time machine life, low cost maintenance and easy operation, save the cost of labor, maintenance, training for users. At same time, much higher efficiencyMachine Advantage:    1.We adopts individual archway stands for rollers station, more strong and rigidity structure than other suppliers in china.    2.Individual gearbox for each archway rollers set, to assure the precision of the profile.    3.All of the machine main body and parts are quenched, with higher hardness(HRC58-62) and wear resistance, while other suppliers only rough steel welded.    4.The rollers material is American D2 and D3 standards, with long service life and low maintenance cost.    5.Professional Germany roller design software-Copra.    6.Long machine life, all of our machines can be used stable performance for more than 10-15 year, while other small and low quality supplier's machine only can be used for 1-2 years.Sample Displaycarriage plate roll forming machine;truck plate roll forming machine;auto side plate roll forming machine;carriage roof plate forming machineThe carriage board production line equipment is an automatic equipment, used for making carriage top, bottom, and side plate" of truck carriage plateAfter Sales Service1. OEM Design&Production    Our active engineer and design team can make the special machine according to customer's special requirements.2. Delivery in Time Assurance    We assure the machines your ordered will  delivered at promised time3. Free Installation&Training    We provide the installation and training by online video support; local installation and training service team; send engineer for installation and training; installation operation video provided4. Your Payment Protection 5. Online Factory Inspection Service    The factory inspection before your order, will be provided online by video meeting app, like room, wechat,skype etc..6. Long Life Maintenance of Machine    We keep provide the maintenance for all machine life7. International Third Party Inspection Supported    You can appoint the international third party party, such as TUV, SGS,BV, do inspection before shipmentCompany ProfileOur workshop started since the year of 2008, built by a group of engineers, one of our founder member Mr. XU, who was worked as leader engineer for first-class roll forming department in SINOMRCH(China National Machinery Industry Corporation). After years of development, we have exported to many countries in the world such as Italy, Ecuador, America, India, Indonesia, Philipines, Brazil, Thailand, Vietnam, Russia, Malaysia, Peru, Korea etc., in order to service our clients overseas, we cooperate the local service agent to provide the after sale service; after more than ten years of running, we build the nice relationship with our clients and the local agent, those help us gain high reputation from our customers and the agents. ENTERPRISE CERTIFICATE International exhibitionsCustomer visitsFAQ ?1.How to operate the machine ? We will deliver English manual and video with the machine to you. lf you still need our help,please contact us.?2.If some problems happen to this machine during warranty period, what should I do?We will supply free charge of spare parts and regularly maintenance service during machine warranty period if machine have some problems. So any doubts, just let us know, we will give you solutions.?3.Does the machine can be customized according to my requirements ?Yes, we have a strong technical team and have rich experience.?4. What about the package and shipment ?The machine will be packaged by multilayer plastic wrap for anti-humidity on the sea. The strong steel wire roops will be used for fix the machines in container to avoid any damage in transportation.

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