100tpd Complete Active Quick Lime Production Line Equip¹

Product Description 200 t/d Cement Shaft Kiln Dolomite Horizontal Lime Kiln Production PlantProduct DescriptionThe cement production line is a production line construction project composed of a series of supporting equipment for the production ofcement. It is mainly composed of crushing, homogenizing, raw material preparing, drying, preheating decomposition, clinker firing,cooling, grinding, packaging, conveying, environmental protection dust collection and other equipment. Turui company providesprocess design, civil construction, complete sets of equipment, installation and commissioning, technical and other services.Process Flow DescriptionCement production uses limestone and clay as the main raw materials, which are crushed, batched, and grindedinto raw material by raw mill, and then fed into cement rotary kiln for calcination to become clinker, and then add appropriate amount ofgypsum to the clinker, add some mixed materials or additives, and grind it into cement by cement ball mill, and then transported outof the factory by a packaging machine or a bulk machine.  At present, cement plants usually adopt the dry process cement production process, which dry and grind raw materials into rawmaterials at the same time and feed them into a dry rotary kiln for calcining become clinker. The main advantage of dry productionis the low heat consumption.1.Crushing and pre homogenization(1) Crushing: in the process of cement production, most raw materials need to be crushed, such as limestone, clay, iron ore and coal.Limestone is a raw material with large amount of cement production. After mining, the particle size is large and the hardness is high.Therefore, limestone is a raw material with large amount of cement production. After mining, the particle size is large and the hardnessis high. The crushing process is more economical and convenient than the grinding process. Break large materials to small anduniform particle size as much as possible, so as to reduce the load of grinding equipment and improve the output of grinding machine.After the materials are broken, the separation of materials with different particle sizes in the process of transportation and storage canbe reduced, the raw meal with uniform composition can be prepared, and the accuracy of batching can be improved. (2) Raw material pre homogenization: raw material pre homogenization is that when materials are stacked, the incoming rawmaterials are continuously stacked by the stacker into as many material layers parallel to each other, overlapping up and down andof the same thickness as possible. When taking materials, cut all material layers at the same time as far as possible in the directionperpendicular to the material layer, and cut them in turn until they are taken, i.e. "tile and straight take". Make the raw material storageyard have the functions of storage and homogenization at the same time.  2. Preheating and pre decompositionThe preheating and partial decomposition of the raw material are completed by the preheater instead ofsome functions of the rotary kiln, so as to shorten the length of returning to the kiln, and make the gasmaterial heat exchange process in the accumulated state in the kiln move to the suspended statein the preheater, so that the raw material can be fully mixed with the hot gas discharged from the kiln,increase the gas material contact area, fast heat transfer speed and high heat exchange efficiency,The purpose of improving the production efficiency of the kiln system and reducing the heatconsumption of clinker burning is achieved. 3. Cement packagingAfter the outbound cement is unloaded by the unloading device at the bottom of the warehouse, it issent to the cement packaging workshop and cement bulk warehouse by belt conveyor, bucket elevatorand air conveying chute. The cement is packaged by an eight nozzle rotary packaging machine.The packaged bagged cement is sent to the finished bagged cement warehouse for storage throughthe bag unloading and conveying system, and can also be loaded and shipped directly.The cement bulk warehouse is equipped with cement truck bulk facilities for truck bulk. No.Workshop nameMain equipmentWork planQuantity1Limestone crushingSingle-Stage Hammer CrusherFeeding size: <600mmCapacity: 120t/hDischarging size: 90% <25mm6d/w×7h/d12Mixed material crushingHigh-Efficiency CrusherFeeding size: <215mmCapacity: 50t/hDischarging size: 90% <20mm1d/w×7h/d23Raw material grindingBall MillFeeding size:≤25mmFinished fineness:Feeding moisture:≤ 8%Finished moisture:<1%Capacity: 50 t/h7d/w×20h/d14Clinker calcinationRotary KilnHeat consumption: ≤950kCal/kgCapacity: 800t/d(33.3t/h)Power: 220kWFuel: gas7d/w×24h/d15Cement grindingCement MillFeeding size:≤20mmFinished fineness:Capacity: 45 t/h PC32.5Power: 1600kw7d/w×22h/d16Cement packingRotary Packing MachineCapacity: 100t/hWith cement bulk machine6d/w×12h/d1 Our Advantages 1. Proven Technology: New five-stage cyclone pre-heater system, high efficiency air girder grate cooler,multi-passage pulverized coal burner, Davison heat temperature fan, jet pulse dust collector, as wellas chain-board elevator, chain conveyor adopted in this production line can ensure that thetechnology is advanced compared to other production lines with the same scale.2. Energy Saving: We invest substantially in researching and developing alternative fuel technology,and many of our market-leading products are specially designed for use with alternative fuels. 3. Environmental Protection: We provides emissions testing services to help determine if plantsneed to take emissions-reducing measures.Customer CaseCompany ProfileHenan Turui Machinery Co., Ltd, is a machinery manufacturing enterprise integrating design, research anddevelopment production, sales and installation. The products are machines which mainly used for mines,cement and building materials. The company covers an area of 80,000 square meters, building area of 20,000spare meters. The workshop has more than 40 sets of boring-milling machine, gear hobbling machine, verticallathe, travelling crane and etc. it formed an independent technology process production line. Now the companyhas workers more than one hundred, includes 8professional engineers. 75% of the total workers have participatedthe professional technical training.The products have passed the international quality system certifications of 1S0900, CE and GHOST. With thedistinctive design,professional team, strict management and top-quality equipment, we try to produce the high-qualityproducts to meet the demandsof market. The products have been sold to twenty provinces and exported to morethan one hundred counties and areas.The company takes very seriously to technical exchanges and cooperation domestic and overseas.Now it has established good technical R & D cooperation relations with many domestic key scientific researchinstitutions and the United States, Japan, and Taiwan China, and established advanced domestic and foreignmachining processing lines. It fully guarantees the technicaladvantages of the company's various products in the industry. Turui company adheres to the tenet of "pragmaticinnovation,honesty, superior quality, excellent service", with the ultimate goal of serving customers, satisfyingcustomers, and designing the most suitable production plan for customers adhering to "elaborate design,excellent production, sincere service development concept, to get win-win cooperation and make progresstogether with customers.The company mainly produces complete sets of equipment for mines, cement, and building materials.Its main products are: jaw crusher, impact crusher, cone crushCustomer visitsPackaging & Shipping FAQ1. Are you manufacture or trading company?We are factory, established in 2003.2. How long is your delivery time?7-10 days for the stock, 15-30 days for the mass production.3. What is your payment method?30% deposit in T/T advance, 70% balance before shipment.4. How long is the warranty? Does your company supply the spare parts?One year. Spare parts for you at lowest cost.5. If I need the complete crushing plant can you help us to build it?Yes, we can help you set up a complete production line and give you related professional advice. We hadalready build many mining projects in China & Overseas.

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