Energy Saving Limestone Calcination Processing Active Lime Production Line¹

Product Description Energy Saving Limestone Calcination Processing Active Lime Production Line Product DescriptionLime kiln: 2.5x78-4.9x69.5 m lime Rotary  kilnCapacity:  70-1000t/d ZTIC has a first-rate Lime rotary kiln development, research and design team, perfect test and inspection means and excellent large rotary kiln manufacturing equipment and manufacturing technology, and has formed a complete technology and production system integrating Lime rotary kiln design, manufacture, install and debugging service. Active Lime Kiln: Lime Rotary Kiln 1991 - Complete equipment supply - 600tpd Active lime production line2005 - Complete equipment supply - 800tpd Active lime production line (largest in China)2006 - In cooperation with Minerals - 1000tpd Active lime projectZTIC Lime rotary kiln technical characteristics:   1.Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;   2. Tyre,Support Roller,Open gear adopts alloy cast steel;   3.Sliding bearing with large gap not scraping tile bearing;                    4.Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;   5.Adopts hydraulic gear wheel;   6. Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;        7.A slow drive device.Description of Lime Rotary Kiln (Active Lime Calcining Equipment): Active lime can be widely used in a wide range of industries, such as steel, alumina, magnesium, calcium carbide, papermaking field, etc. As an important auxiliary material, active lime can not only help to improve the quality and output of steel, but also reduce the consumption and costs as well as ensure stable operation of steel industry. Considering the potential economic benefits of active lime for various fields, ZTIC  has developed the 1000t/d lime rotary kiln for customers worldwide. And now this machine has been well received by clients from Vietnam, Russia,Central Africa, and more. Advantages of Lime Rotary Kiln (Active Lime Calcining Equipment): 1. High productivity makes it possible for our lime rotary kiln to be used in large active lime production line.2. Open-type calcining rotary kiln has a simple structure, and can discharge sulfurous gases timely, which makes it quite suitable for steelmaking.3. It is capable of calcining 10 to 50mm fine limestone directly.4. Vertical preheater has been equipped at the end of the kiln to make full use of high-temperature gases generated during calcining. It can preheat limestone to the decomposition conditions. In this way, it helps not only to increase the output, but also to decrease the heat consumption.5. The equipped vertical cooler at the head of the kiln can help cool the high-temperature limestone, as well as make it convenient to convey and store. Besides, it can effectively increase the temperature inside the kiln, thus reducing the fuel consumption.6. Waste gases, discharged from the vertical preheater, have a temperature ranging from 280°C to 350°C, and their dust content is about 20g/Nm3. So it is easy to deal with these gases according to the requirements of environmental protection.7. With stable performance, our active lime calcining equipment is also suitable for mine exploitationDetailed PhotosProduct ParametersZTIC K-K Active lime rotary kiln ParametesCapacity(t/d)1502002503003504005006007508001000productActive limeLightburned dolomiteActive limeLight burned dolomiteActive limeLight burned dolomiteActive limeLightburned dolomiteActivelimeActivelimeActive limeActivelimeActivelimeActivelimeActivelimepreheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterCircular vertical preheaterMultilateral vertical preheaterMultilateral vertical preheaterMultilateral vertical preheaterRotary Kilnspecif-ications(m)Φ2.5×40Φ2.8×42Φ3×46Φ3.2×50Φ3.5×54Φ3.6×56Φ3.8×58Φ4×60/ Φ4.2×50Φ4.3×58Φ4.3×64Φ4.8×68Effective volume(m3)142190235292390430505575/5486707381005Combustion temperature1350/12501350/12501350/12501350/12501350135013501350135013501350coolerCircular verticalcoolerCircular vertical coolerCircular vertical coolerCircular vertical coolerCircular vertical coolersquarevertical coolersquarevertical coolersquare vertical coolersquare vertical coolersquare vertical coolersquare vertical coolerfuelgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coalgas;Pulverized coal heat rate(KJ/KgCaO)5300/50005300/50005300/50005300/50005225522551005100481048104810Specification of Lime Rotary KilnNOSpecification(m)Drawing no.The basic parametersThe main reducerMain motorWeight  (t)speed      r/minslope %capacity   t/dmodelSpeed ratio imodelpower KWspeed r/min1Φ2.5×78J9190.49~1.473.570~96PT800(3)61.88 100 327.52Φ3.2/3.4×60J9350.67~2.03400PT800(3)55.09 100 340.313Φ3.5×1159280.46~1.383.5450PT800(3)61.88 75×2 776.814Φ3.6/3.8×70J9390.4~2.03600~660BST-179046.146 160 480.45Φ4.2×50J940A0.33~1.83600~660PT900(3)56.43 160 521.36Φ4.2×50J9440.2~1.83600~660PT900(3)56.43 160 5797Φ3×46J922A0.45~1.83200~220ZSY450-6363SZN4-225-21551000201.88Φ3.5×54J969A0.6~1.83.5300~350ZSY560-5656YP355S-8132750340.79Φ4.3×64 0.194~1.943.5800ZSY630-7171YZP355L-6250980557.510Φ4.9×69.5 0.179~1.793.51000ZSY710-6363ZSN4-355-0923151000750 Quality ControlPhysical & Chemical Identification CenterZTIC owns a professional testing and metrology institute which provides advanced testing methods such as nondestructive testing, industrial chemical analysis, metallographic testing and analysis, mechanical testing, sample preparation, meter/length measurement, weighing apparatus verification, and weighman inspection. Our metrology institute has taken a leading role in China.ZTIC owns nearly two hundred types of advanced testing equipment, nine different measurement standards and nearly twenty types of world-class testing equipment which have been imported from international locations such as Germany, Japan, USA, UK and Belgium.Quality testing equipment          Spectrometer     Ultrasonic flaw detector   Carbon and sulfur analyzer    X-ray detection apparatus       Brinell microscope        Leeb hardness tester Company Profile  FAQQ: Why we believe in luoyang zhongtai industries co., ltd:A: 1. More than 30 years experience.     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.Q:Delivery time:A: Parts lead time 1-2months, machines 2-3months.Q:Payment terms:A: Accept payment type: T/T, L/C, Western union,Cash.30% deposit when signed contract. Full payment paid before shipping.Q: Quality warranty?A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.Q: After sales service?A: We can supply technical guide for machines running test and parts maintenance if end user needs.After Sales ServiceZTIC Heavy Industries is your business partner in the After Market.ZTIC  able to provide:1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES3.    HUGE MACHINE SHOP CAPABILITIES4.    TRAINING PROGRAMMES5.    PREVENTATIVE MAINTENANCE PROGRAMS6.    PREVETATIVE MAINTENANCE SERVICES7.    COMPREHENSIVE MAINTENANCE PROGRAMSZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time. 

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