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Cement Tube Mill&Tube Grinding Mill for Cement &Lime Production Line1
Building Material Making MachineryCement Making MachineCement MillTube Mill
Luoyang Zhongtai Industries Co., Ltd.
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Product Description Cement Tube Mill&Tube Grinding Mill for Cement &Lime Production LineProduct DescriptionTube mill with slide shoes and INTEGRAL DRIVE Compact and efficient ZTIC Tube Mills are space-saving, compact, high on performance and low on maintenance. This is primarily due to the support bearing design and the mill drive used. The mill is shell-supported, mounted on slide shoe bearings at both ends and made completely as a welded design. The mill with the compact drive version features an INTEGRAL DRIVE, whose planetary gear is mounted to the mill flange. ZTIC Tube mills are the result of the most advanced calculation and simulation methods, backed by years of experience. Worldwide we have designed and built more than 1,000 tube mills.Applications & Features of Product:As one of the main equipment in building material industry, this equipmentcould grinding a variety of clinker and firing a variety of raw materials , withgreatproduction capac ity , high adaptabi lity for the materials , large proportionof broken , at present the company has offered hundreds of specifications oftube mill for domestic and international usersΦ Reasonable structure , high reliabilityΦ Stabi lity and finenessΦ Wide adjustment range of finenessΦ Simple operationΦLong life wearing parts , high rate ofcontlnuous operatlonΦ High adaptability for the materialsΦWide fie ld of application(raw materials , clinker,slag , ore) Our driving forceThe standard ZTIC mill is shell-supported on slide shoes and has a central drive. Torque transmission is effected via the conical discharge end. This cone is welded to the mill shell and has openings for the discharge of material and exhaust gases. The drive flange is connected to the end of the cone. In this way, the drive force is distributed directly and evenly to the mill shell.All standard types of mill drives can be connected, such as:Central DriveINTEGRAL DRIVEGirth Gear and Pinion Drive High on performance, low on space requirements: INTEGRAL DRIVEOur mills for minimum space requirements are mounted on slide shoe bearings and have an INTEGRAL DRIVE. The core of this drive is a two stage planetary gear reducer, which is directly mounted on the end cone. Only one short slide seal at the motor end and a closed oil lubrication system extend the time between oil changes and reduce the risk of entering of dust particles. Installation is fast and easy. No time consuming adjustments. Our INTEGRAL DRIVE is the most economic drive due to its high availability and a mechanical efficiency level of almost 99%. The main features at a glance:Extremely compact arrangementNo foundation for the gear reducerNo complicated drive adjustmentsThe motor can be installed separately from the gearsDoes not need to be run inLow staffing level for operation monitoringEnvironment-friendly due to light sealing, No grease requiredHigh availabilityHigh efficiency level as no coupling required on the mill sideFeaturesΦThe cylindrical mill adopts the driving type edge-driving, center-driving, edge-driving with multi-point meshing, etc; driven by asynchronous motor +reducer +pinion and gear as well as synchronous motor + air l\clutch + pinion and gear.ΦGenerally supported by static-dynamic pressure bearing on both ends. Fuuly closed self-aligning 120o osculation rocker bearing is used. Also single or double slipper staic- dynamic bearings can be used. The bush is made by NC machine.Φ The large open gear is designed using AGMA standard, Equipped with reliably sealed gear housing and grease ahtomatic spraying lubrication system. The shell is key part of a mill. Carry out finite element analysis on it with computer to ensure the reliable operation;ΦThe shell is automatically welded, ultrasonic inspected, wholly annealed and machined by large special machine tools on one chucking; there special seal on static-dynamic connection parts , ch as feed and discharge hoper, trunnion, etc, to prevent oil and slurry leakage;Φ The liner is of wear-resistance material mad by our company, wich has been specially heat-treated, with high hardness and long service life. Also other wear-resistance casting or rubber liner can be used;Φ There are slow speed drive for medium and large mill;ΦThe high and low pressure lubricating station is equipped for medium and large mill;ΦThe control and protection system is controlled by PLC.The choice is yoursGirth gear and pinion drives are sufficient for up to 4,500kW. Our INTEGRAL DRIVE is suitable for up to 6,500kW. For mills with a drive power of between 5,000 and 10,000kW, we recommend a classic central drive with fixed planetary gears. Detailed Photos Product ParametersTechnical Parameters of Cement Tube Mill:Specification (diameter×length)Rotating speed(r/min)Feeding size (mm)Productivity (t/h)Loading capacity of mill (t)Main motorMain speed reducerWeight (t)ModelPower (kw)Rotating speed (r.p.m)ModelSpeed ratioφ2.2×1120.91≤2515~1750TR1512-8570740Zd805.692φ2.4×820.91≤2514~1839.5~42TRQ1512-8570740Zd80-9576.4φ2.4×920.91≤2523~2550TR1512-8570740Zd80-9591φ2.4×1020.91≤2516~2250TR1512-8570740Zd80-95111φ2.4×1121≤2519~2422~286265YR710-8/1180710740JDX6305.6125φ2.4×1221≤2518~2021~236365YR800-8/1180800740MBY7106.3127φ2.4×1321≤2521~2224~266668YR800-8/1180800740MBY7106.3131φ2.6×1020.6≤2521~2464YR800-8/1180800740JDX7106.3140φ2.6×1320.6≤2528~3181YR1000-8/11801000740JDX8006.3158φ3.0×919.13≤2540~4585YR1000-8/11801000740MBY8007.1148φ3×1118.92≤2544~4795YR1250-8/14301250740JDX9007.1177φ3×1218.92≤2548~52103YR1250-8/14301250740JDX9007.1182φ3×1318.92≤2539~45116maxYR1400-8/14301400740JDX9007.1200.7φ3.2×1118.3≤2545~48112maxYR1600-8/14301400740JDX9007.15213.6φ3.2×1318.7≤2550~55133maxYR1600-8/14301600740JDX10007.15237φ3.4×1118≤2545~55120maxYR1600-8/14301600740JDX1000 230φ3.5×1317≤2560~65156maxYR2000-8/17302000740TS130-A-F1 257.6φ3.8×13(main bearing type)17≤2565~70190YR2500-8/17302500740JS130-C-F1 316φ3.8×1317≤2565~70185YR2500-8/17302500740DMG22/2500 313φ4×1316.3≤2578~80191YRKK900-802800745JS140-A 348φ4.2×11(main bearing type)15.8≤25100~110182~190YR2800-8/178302800740JS140-A-F1D 350φ4.2×13(main bearing type)15.2≤25120~130245YRKK1000-83350740MFY355-A 390φ4.2×1315.2≤25110~120230YRKK1000-83350740MFY355-A 380φ4.6×1415≤25100~115285YR1000-84200740J3160-C 485 Note: Parameters in the form are only for reference, so for specific ones, customers need to refer to the contract.Technical Parameters of Raw Mill:Specification (diameter×length )Rotating speed(r/min)Feeding size (mm)Productivity (t/h)Loading capacity of mill (t)Main motorMain speed reducerWeight (t)ModelPower (kw)Rotating speed (r.p.m)ModelSpeed ratioφ3×(8.5+5)18.9≤2555~5376~80YR1000-8/11801000740JDX8006.3160φ3.2×(7+1.8)(Cantilever drying)18.25≤2550~5359YR630-81000740JDX8006.3153φ3.5×10(Cantilever drying)17.3≤2575~8087YR1250-8/4301250740JS110-A-F1 214φ3.6×(7.5+1.5)17.3≤2590~9598YRkk710-81400740JDX9007.1220φ3.8×1.216.6≤25133100~110YR800-82000740JS130-A 295φ4.6×(9.5+3.5)15≤25185175~180YRkk1000-83550740MFY355A 415Note: Parameters in the form are only for reference, so for specific ones, customers need to refer to the contract.Technical Parameters of Wet Raw Mill:Specification (diameter×length )Rotating speed(r/min)Feeding size (mm)Productivity (t/h)Loading capacity of mill(t)Main motorMain speed reducerWeight (t)ModelPower (kw)Rotating speed (r.p.m)ModelSpeed ratioφ2.2×721.4≤320~2531YR148-8380740ZD70-9549φ2.2×1321.6≤2533~3758~60YR630-8/1180630740MBY6305.653.4φ2.4×1321≤2545~5065~70YR800-8/1180800740JDX7105.6131φ2.6×1320≤2545~4680t (max)YR1000-8/11801000740TDX8006.3153φ6.2×6.418.5≤2532~4186~90.5TDMK1000-361000740 134 Note: Parameters in the form are only for reference, so for specific ones, customers need to refer to the contract.Technical Parameters of Drying Raw Mill:Specification (diameter×length )Rotating speed(r/min)Feeding size (mm)Productivity (t/h)Loading capacity of mill(t)Main motorMain speed reducerWeight (t)ModelPower (kw)Rotating speed (r.p.m)ModelSpeed ratioφ2.4×820.91≤2525~2839~42JRQ1512-8570740ZD80-9576.4φ2.4×1020≤2527~3038~4050YR710-8/1180710740JDX6305.6111φ2.4×1121≤2541~4246~4862~65YR800-8/1180800740MBY7106.3125φ2.4×1221≤2540~4245~4863~65YR800-8/1180800740MBY7106.3127φ2.4×1321.5≤2548~5168~72YR800-8/1180800740MBY7106.3131φ2.6×820≤2530~3554YR630-8/1180630740JDX6305.6135φ2.6×1020.91≤2545~4680YR1000-8/11801000740JDX7106.3136φ3×919.13≤2550~5576~80YR1000-8/11801000740JDX8006.3145φ3.2×718.25≤2550~5258YR1000-8/11801000740MBY8006.3140φ3.2×918.3≤2560~7090YR1250-8/14301250740JDX9007.1175φ4.6×10+3.515≤25195190 3550740JS150-B-F 476 Note: Parameters in the form are only for reference, so for specific ones, customers need to refer to the contract. 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