Factory Cement Plant Small Production Line Manufacturer 100t Complete Turnkey Design¹

Product Description  Factory Cement Plant Small Production Line Manufacturer 100t Complete Turnkey DesignProduct DescriptionCement manufacturing machinery (cement plant) is a cement equipment production line consisting of a series of equipment. The production line mainly includes processes such as crushing and pre-homogenization, raw material homogenization, preheating and decomposition, cement clinker burning, cement grinding and packaging.The main equipment used in the entire production line includes feeder, crusher, cement ball mill, preheating system, cement rotary kiln and packaging machine, etc. Our factory can provide all cement equipment on this production line.We provide turnkey projects for cement plants (capacity ranging from 100 TPD to 5000 TPD) and have the ability to undertake all aspects of the project, including: Raw material analysis --- Project site inspection ---- Design of the plant according to individual requirements ---- Civil foundation work ---- Installation and commissioning of the plant and machinery ---- Staff trainingThe main process introduction:1limestone crushing2raw material storage and blending3raw material grinding4raw material homogenizing and kiln feeding5kiln inlet, kiln middle, kiln head and pulverized coal preparation6waste gas treatment at kiln inlet7clinker and admixture storage8cement grinding9cement storage and packing  Process of Cement Making Line1. Crushing and preblendingLimestone, clay, iron ore, coal, etc. Limestone is the raw material with the largest consumption in cement production. After limestone is mined, it has large particle size and high hardness, so limestone crushing plays a more important role in cement plants.2. Raw material prehomogenization and preparationIn cement production lines, at least 3 tons of materials (including raw materials, fuel, clinker, mixed materials, and gypsum) need to be ground to produce 1 ton of cement. Grinding operations consume about 60% of the total electricity of cement plants, raw material grinding consumes more than 30%, while coal mills used in cement plants consume 3% and cement grinding consumes about 40%. Therefore, it is very important to choose a suitable cement mill. 3. Raw meal homogenizationUsing homogenization technology, the best homogenization effect can be reasonably obtained to provide qualified products that meet the requirements.4. Preheating and precalcinationPreheater and precalciner are key equipment in the precalcination production process.5. Calcination of cement clinker in rotary kilnCalcination of rotary kiln is a key step in cement production and directly affects the quality of cement clinker.6. Cement grindingGrind cement clinker (and gelling agent, performance adjustment materials, etc.), grind cement to appropriate particle size (fineness, specific surface area, etc.), optimize cement particle grading, increase hydration area, accelerate hydration speed, and meet the requirements of cement slurry coagulation and hardening.Company ProfileCustomer visitingCertifications 

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