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CIPDBChina IndustryManufacturing & Processing MachineryBuilding Material Making Machinery



High Capacity Gypsum Hollow Wall Panel Production Line Gypsum Blocks Equipment1

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Building Material Making MachineryBoard Making MachineGypsum Block MachineGypsum Block Making Machine

Yurui (Shandong) Machinery Co., Ltd.

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Product Description The market prospect of gypsum block  equipmentProduct DescriptionAdvantage of gypsum block machineRaw materials are readily available, only gypsum and water are requiredThe equipment is easy to operateSmall InvestmentSmall Land Areas needHigh yield, fast payback Finished gypsum blocks: widely used, fast installation, no plastering,*100% success rate of domestic and foreign projects             *Project site visit and video viewing visit available                      * Maximum capacity can reach 400,000 to 500,000ton per year                          *Over 15 years of experience in oversea market project service experienceDescription                                                                                                   1Item Name Gypsum Block Machine2Production Capacity  Based on 100mm thickness Maximum is 72pcs/Cavity4   Product SizeBlock  length:Maximum 667mBlock Height:Maximum 500 mmBoard thickness:60--200mm Raw Material 1-Gypsum Powder :20%2-Water:80%Other Additives:Water reducer reinforcement short fiber5Workers Small capacity:2-3 personsBig Capacity:3-4 Persons Natural Curing timeHollow core gypsum block:15 days Solid gypsum block:30 day   WorkshopSimple  configuration : 5*5*7(Height)High Configuration:12*5*7(Height) Storage AreaSimple configuration:3000 sqmHigh Configuration:6000 sqm  Installation Time20-30 daysProduction Process  1-Automatic Raw material feeding 2-Automatic Raw Material Metering 3-Automatic mixing 4-Automatic Forming 5-Automatic Demold6-Automatic Stacking 7-Natural Curing  Equipment Introduction                                                                                            After studying all kinds of domestic and oversea gypsum block equipment, producingformula and producing process, and according to market requirements, we developed a kind of new full-automatic gypsum block-producing equipment, which integrates forming, high-speed stirring, and hydraulic jacking together.The equipment uses high accurate hard chrome-plating and automatic scraping equipment, so as to produce hollow gypsum blocks according to clients' requirements. The products have accurate size and nice shapes, and the production efficiency is enhanced greatly as well. Automatic Metering and Forming System Consisting of a water metering device, powder metering device, compressed air systems and chassis and other components. Automatic Mixer1)High-speed mixing, uniform, increase gypsum strength,2)Mix it into a sticky shape and do not burn the motor.The use of hydraulic mixing, complete sets of equipment installed power ofabout 24.5 KW to save electricity.3)The mixer is embedded with an 8 mm non-stick plate, the mixing blade and the mixing shaft are not fixed inside the mixer, the whole space is empty after opening, very easy to cleanForming System The mold material adopts alloy steel that is electroplated with thick enough hard chromeon its surface and is mirror-polished.Then with high manufacturing accuracy and a fine adjustment structure of block dimensions to make sure all the blocks produced areof high precision, excellent surface finish, and also long life-span of the mold.Adopting hydraulic automatic forming scraper to automatically scrape out a tongue-and-groove at the top of the block. This canhelp to ensure product quality, reduce workers' labor intensity, and achieve automation. Features Special requirements and special shapes can be customized, round hole, square hole, solid type, Mold single row, double row can be done. The longest generally does not exceed 4.5m, Middle partition 30 mm Pneumatic manipulator The main function of the pneumatic manipulator is to transfer the solidified blocks from the forming machine. Manipulator 1 can move forward as well as left/right There is a safety platform below, which not only guarantees the safety of the operators, but also does not delay the work of the workers during the transfer operation of the manipulatorRaw material request                                                                                                       Gypsum block cost analysis1Gypsum powder¥200.00 Ton2Water ¥2.00 m33 Electric¥30.00 Power consumption per hour/unit  (30kw*¥1)            4Release agent¥7,000.00 Ton5Salary¥200.00 per day(8 hours)Finished Product                                                                                                             Application                                                                                                                       China and Abroad project                                                                                        Installation &commissioning service                                                                              Before engineers arrive, we will provide the following documents to let the client prepare in advance 1-Installation tools list 2-Installation workers list 3-Installation Estimated Schedule list After the machine arrived at the client's factory.We will send engineers to install and test the whole production line. Also,  our engineers will provide training for your workers, teach them how to produce good quality finished products.  After installation is finished, we will provide the following  service to assist the client run the factory smoothly 1-Responsibilities and assignment statement2-Maintainance manual3-Raw material and spare part list  Professional sale service                                                                                                 Our philosophyWe are not only selling the machine. What we focus on is customers' demands, keep innovation, keep updating, and meeting &surpass customers' requirements.What we provide is not ONLY the machine BUT the whole system.Rich Experience*Experience in gypsum technology research since 1994.*Experience in 100+ projects manufacture & install abroad and domestic.Professional Team*Experts provide professional design for the project.* Experienced installation group gets projects into production quickly.*The whole group provides a powerful One-stop sourcing service Full Range of Services *Pre-Sales: full cooperation with pre-preparation work.* In-Sales: on-time reporting of production progress.*After-Sales: Lifetime & 24h technical support. Irreplaceable Advantages *Case projects visiting abroad on-site & online.*Training to workers & engineers.* Spare part and raw material supply. Company Introduction                                                                                                   What we provide is not ONLY the machine BUT the whole systemOur company is Yurui(SHANDONG) Machinery, we are a group company with 8 branches for different building materials and machinery since 1990. Yurui is mainly engaged in providing one-station services for gypsum series projects.With our strength and experience, we could help customers complete gypsum projects quickly. We master the most advanced technology which could help customers get qualified products and occupy more markets soon.We are not a machinery provider, but an overall solution provider.We focus on the demands of users, never stop updating, improving, and surpassing.We pursue extreme cost performance, not only price. Raw Material for Gypsum Series Production Line                                                      We are only providing solutions for machines but also provide one-stop procurement services for gypsum raw materials, like gypsum board covering paper, modified starch, water reducer, white latex, PVC film, and aluminum foil, etc. FAQQ: How long is the warranty of your equipment?A: 1 yearQ: Do you supply spare parts? A: Excellent easy broken parts support for buyers. Easy broken parts guarantee for one year.Q: Will you provide training? A: The training is free of charge, and our engineer will be on duty to train your worker.Q: How will you provide installation&commissioning?A: Will provide 2~8 persons(adjustable according to the degree of automatic )for installation. The engineering team will go with your project.Q: How long time for the installation and commissioning?A: Depending on configuration normally only needs 15-25 days. Including worker's training. Warmly welcome you to contact me with your questions.

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