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Advanced Automated Drywall Production Line for Efficient Manufacturing1
Building Material Making MachineryBoard Making MachineGypsum Drywall Production LineGypsum Board Machinery
Shandong Tengfei Mechanical and Electrical Technology Co., Ltd.
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Product Description As the unrivaled leader and the largest creator of gypsum board machinery in China, Shandong Tengfei Mechanical and Electrical Technology Co., Ltd. stands at the forefront of the industry, showcasing unparalleled innovation and cutting-edge advancements.Introduction to Gypsum Board Gypsum board is a groundbreaking building material that provides remarkable benefits, including lightweight design, superior strength, a sleek profile, and ease of processing. This advanced material is perfect for sound insulation, thermal insulation, and fire protection, making it a pivotal solution in the realm of modern lightweight panels and a focal point of development.Applications and Uses of Gypsum BoardIn-depth industry research highlights gypsum board as an essential component in construction. It is widely utilized for internal partition walls, wall coverings (superseding traditional plaster layers), ceilings, soundproofing panels, ground base boards, and an array of decorative panels. This adaptable material is suitable for a broad spectrum of buildings, including residential, office, commercial, hospitality, and industrial structures.Current International Market LandscapeGypsum board has achieved phenomenal international acclaim, earning praise from governments around the globe as a trailblazing building material. Its future development looks highly promising, with expansive opportunities for international growth and adoption.Specifications of Gypsum BoardOur plasterboard is available in various dimensions to meet diverse needs: The length ranges from 2000 to 3000mm, width spans 1200 to 1220mm, and thickness varies from 7mm to 15mm, offering flexibility for different applications.Varieties of Plasterboard Availablea) Common Paper-Faced Gypsum Board (Code Name P) b) Fireproof Paper-Faced Gypsum Board (Code Name H) c) Waterproof Paper-Faced Gypsum Board (Code Name S) d) Waterproof & Fireproof Paper-Faced Gypsum Board (Code Name SH) Our production line is expertly designed to produce plasterboard with superior water-resistance and fire-resistance through optimized formula enhancements.Standards for Plasterboard QualityOur plasterboard meets the rigorous quality standards set forth by the Chinese National Standard GB/T9775-2008, ensuring top-tier performance and reliability. Gypsum board making machineAnnual production(m2)Plant area(m2)Drying methodProductin linespeed(m/min)Requird workersElectrical configuration2million70m×26mThermal oil4.210Siemens3million84m×30mThermal oil6.2511Siemens4million110m×30mThermaloil/Hot stove811Siemens5million112m×30mThermaloil/Hot stove10.511Siemens6million122m×30mThermaloil/Hot stove12.511Siemens8million136m×30mThermaloil/Hot stove16.511Siemens10million150m×30mThermaloil/Hot stove2012Siemens12million172m×30mThermaloil/Hot stove2413Siemens15million204m×36mThermaloil/Hot stove3115Siemens20million240m×40mThermaloil/Hot stove4015SiemensProduct specifications: length 2400-3000mm width 1200-1220mm thickness 8-15mmIn-depth Process Introduction1.The paper feeding system provides a continuous supply of face and back paper, which are essential for producing high-quality paper-faced gypsum board.2. As the materials move, they are expertly stirred and mixed uniformly in our state-of-the-art batching systems, ensuring consistency.3.Precision metering devices accurately measure ingredients, which are then combined in our mixer using precise ratios for the perfect mix.4.The expertly mixed gypsum slurry is then released from the mixer outlet onto the back paper to begin forming.5.The slurry is enveloped by face and back paper, shaped by our advanced forming machine into a desired mold.6.As it travels on the setting belt conveyor, the wet gypsum board undergoes solidification, ensuring superior quality.7.A cutting-edge machine precisely slices the wet board into individual segments of specified lengths for consistency.8.The segmented gypsum board is transferred to the 1st transverse board entry roller through an accelerating roller for streamlined processing.9.Directed by the regrouping roller, the gypsum board changes direction and enters the dryer sequentially via the distributor to ensure thorough drying.10.Inside the dryer, every single drop of free moisture is expertly evaporated, leaving you with a perfectly dried board that is ready to perform at its best.11.Once dried, the board gracefully moves to the second transverse conveying belt, where it seamlessly changes direction and achieves perfect alignment.12.With precision edge cutting, our process transforms the board into a flawlessly finished product, poised and ready for market success.About Our FactoryEnveloped in the tranquility of Mountain Tai's base, the Shandong Tengfei Mechanical and Electrical Technology Co., Ltd enjoys a prime location near major roads like the Beijing to Shanghai high-speed rail, Beijing to Fuzhou High-speed, and the 104 State Road. As a pioneering science and technology joint-stock enterprise, we excel in the intricate design, precise manufacture, effortless installation, and impeccable commissioning of cutting-edge gypsum board, gypsum powder, and gypsum block machinery. Our current capabilities include designing and manufacturing gypsum board production lines with an extraordinary annual capacity from 2 Million M2 to 50 Million M2, along with gypsum block production lines that boast an annual capacity ranging from 100,000 M2 to 1.5 Million M2. Our gypsum powder production lines, inclusive of phosphogypsum, FGD gypsum, and fluorine gypsum powder lines, span an impressive annual capacity from 30,000 tons to a remarkable 500,000 tons. Additionally, we produce PVC laminated gypsum board equipment and lightweight gypsum board frame equipment, ensuring innovation and versatility at every turn.Our state-of-the-art Gypsum board production line draws upon the exceptional expertise and groundbreaking technologies of world-renowned companies such as Germany's Lafarge, top-tier companies from the USA, and prominent domestic leadersKitashinchi Group and Taihe Group. This production line features an advanced horizontal flow and vertical airflow heat exchanger heating system. From raw material feeding to edge cutting and sealing, edge grinding, recycling, and stacking, each element is precisely managed by sophisticated computer control, delivering a seamless and fully automated experience. Our esteemed clienteleWorld-class shipping solutionsFrequently Asked Questions Q1: Are you a manufacturing factory? A1: Indeed, we pride ourselves on being a distinguished manufacturing factory with an illustrious legacy of 30 years of unparalleled experience.Q2: What is the price of the equipment? A2: Pricing is substantially influenced by the production capacity you desire. Please specify your preferred annual output and contact our sales team for a comprehensive quotation.Q3: How long is the warranty period?A3: Our unwavering commitment to quality is reflected in our 1-year warranty, which is further enhanced with lifetime maintenance services.Q4: Do you provide installation and commissioning services? A4: Absolutely, we offer an all-encompassing one-stop service that includes design, manufacturing, installation, and commissioning, guaranteeing the smooth production of superior gypsum board.Q5: How about after-sales service? A5: Our extensive after-sales service and support packages commence right after your factory launches. For complete details, please consult our sales expert who is ready to provide you with comprehensive guidance.Q6: What should I do if I don't know how to build a gypsum board factory?A6: If you have the financial resources and vision, we leverage our 30 years of expertise in turnkey projects to create a profitable factory that is customized to your specific needs.Q7: What are the successful cases you have done? A7: Our impressive portfolio, a testament to our expertise, includes the successful construction of gypsum board factories for satisfied clients across the globe. For an in-depth understanding of our exemplary work and impact, we warmly invite you to reach out to our knowledgeable sales team.We are a formidable manufacturing powerhouse in China, proudly committed to delivering unparalleled lifelong service and excellence to meet all your needs with dedication and precision.
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