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Customized Logo&Graphic Open Cell Ceiling Grid Machine Production Line1
Building Material Making MachineryRoll Forming MachineManufacturing Roll Forming Machinery
Cskr Machinery Co., Ltd
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Product DescriptionProduct DescriptionMetal Ceiling Carrier Roll Forming Machine The Open Cell Ceiling Grid Production Line is a turnkey roll-forming system that produces Grilyato-style or U-shaped open cell ceiling grids from coil to finished panel. Integrating decoiling, leveling, punching, forming, cutting, and stacking, the line delivers precise, high-throughput production (up to 15 m/min) of customizable cell sizes (e.g., 15×37 mm, 15×47 mm) in materials like pre-painted aluminum or galvanized steel. Modular tooling, servo control, and robust construction ensure rapid changeovers (< 10 min), ±0.2 mm dimensional accuracy, and minimal maintenance—ideal for commercial, institutional, and architectural projects . Production Process 1. Decoiler & Leveler: Hydraulic dual-mandrel decoiler with auto-centering and a 4-hi leveler remove coil set for flat feeding . 2. Servo Feeder & Punching Press: Precision servo-driven feeder meters strip into high-speed hydraulic punching station, creating mounting or decorative holes inline . 3. Roll Forming Stands: Typically 14 forming stations fitted with hard-chromed GCr15 rollers, producing U-15×37, U-15×47, or custom cell profiles . 4. Cutting Unit: Hydraulic flying shear delivers burr-free, cut-to-length grid segments with ±1 mm accuracy . 5. Run-out Table & Stacker: Automated collection and stacking with adjustable supports for safe handling and packaging . Key Features ? Custom Cell Dimensions: Supports standard and bespoke cell sizes (e.g., 10 × 40 mm, 15 × 50 mm, 25 × 60 mm) to suit design requirements . ? High Throughput: Up to 15 m/min forming speed under servo control, maximizing production capacity . ? Rapid Changeover: Cassette-style roll stands and quick-release dies allow profile swaps in under 10 minutes . ? Precision & Stability: CNC-machined rollers and heavy-welded frame (stress-relieved) maintain ±0.2 mm tolerances over long runs . ? Versatile Material Handling: Processes pre-painted aluminum, PPGI, or galvanized steel (0.5–1.0 mm thick) for durability and aesthetics . ? Integrated Control System: Siemens/Delta PLC with touchscreen HMI offers recipe storage, batch counting, and remote diagnostics . Applications ? Commercial Spaces: Airports, malls, and lobbies use open cell ceilings to enhance light diffusion and modern aesthetics . ? Institutional Buildings: Offices, schools, and hospitals benefit from acoustic performance and airflow provided by open cell grids . ? Architectural Projects: Museums, galleries, and high-end retail feature custom patterns and premium finishes for visual impact . ? Industrial Facilities: Warehouses and factories use durable open cell ceilings for ventilation and easy maintenance .SpecificationTechnical Specifications: Item SpecificationSuitable MaterialAluminum / Galvanized Steel / Pre-painted CoilMaterial Thickness0.4 – 1.2 mmForming Speed30-120 m/minBaffle Width RangeCustomizable Number of Forming Stations14 – 18 (customizable)Main Motor Power7.5-15 kW (based on configuration)Control SystemPLC with HMI TouchscreenCutting MethodHydraulic CuttingPower Supply380V, 50Hz, 3 Phase (or as requested)Machine Dimensions12 m × 2 m × 2.5 mMachine WeightApprox. 15 tons Standard Components: Standard Components: ? Decoiler (Manual or Hydraulic) ? Feeding Guide System ? Roll Forming Unit ? Hydraulic Cutting System ? PLC Control Panel ? Output TableCompany ProfileThank you for exploring CSKR Machinery:With 20 years of expertise and a factory based in Foshan—China's manufacturing powerhouse—we specialize in fully customized, high-efficiency roll-forming lines for sectors such as architectural decoration, structural purlins, renewable-energy brackets, furniture hardware, transport facilities, and sheet-metal processing.Backed by a 200+-language translation team, local service centers in India, Vietnam, Cambodia, and multi-currency payment options, we make every stage—from design and production to installation and after-sales—seamless and worry-free.We look forward to collaborating with you to reduce costs, boost productivity, and drive innovation together.For more information or to request a customized solution, please contact us: ? Contact Person: Alice YingWe look forward to collaborating with you to enhance your ceiling system production capabilities!Why Choose CSKR's Open Cell Line? 1. 20+ Years' Experience in turnkey roll-forming solutions for ceiling systems. 2. Full Customization: From tooling design to line layout, tailored to your cell pattern and factory footprint. 3. Global After-Sales: On-site installation and training teams in India, Vietnam, Cambodia, and beyond . 4. Comprehensive Warranty & Support: One-year parts warranty, 24/7 remote diagnostics, and stocked spare parts. 5. Fast ROI: High throughput, minimal downtime, and low operating costs ensure quick payback.
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