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Automatic Multi Sizes Light Steel Roll Forming Machine Sfs-Cc75-2501
Building Material Making MachineryLight Steel MachineRoll Forming Machine
Frametec (Xiamen) Building Technology Co., Ltd.
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Product Description Metal Steel Roll Framing Machine SFS-CC75-250 for 1-6 Storeys Residential House/HotelProduct DescriptionIf you are looking for a machine that can make the wall panel 89mm, roof trusses with 75mm, special floor joist system with 250mm, and all can with the full function holes punching & cutting with CC connection. Then SFS-CC75-250 is an ideal for you, it combines the advantages of MF200, MF1600 and LG300, width range from 75-250mm, thickness range from 0.8-2.0mm, making it ideal for many residential and commercial applications.Applications: construction walls, floors and roofs for 1-5 level residential, modular house, transportable units, light commercial construction and custom buildings. Product ParametersSPECIFICATIONS Profile ShapeCCProfile Size75-250mmMaterial Thickness0.75-2.5 mm, G300-G450 Zinc-Alum Steel CoilOperation System21 inches Touchable ScreenProduction Control SystemSelf-devoloped FrameTec LGR1 machine controlling SoftwareDesign SoftwareVertex BD/ Framebuilder MRD / Strucsoft & etc.Comprehensive Machine SpeedJoists: 500 m/hr Walls: 800 m/hr Max. Machine Speed2,150m/hrPunching, Cutting Moulddimple hole, Chamfer cut, Web notch, lip cut, service hole, bolt hole, big flanging hole, flange cut, web hole, web tab, large service hole and shearingHole Punching Accuracy± 0.5 mmMACHINE CMOPONENTSHydraulic de-coiler ------------------------------------------------------------------- 1 setLeveling Device ----------------------------------------------------------------------- 1 setPre-punching Device --------------------------------------------------------------- 1 setRoll Forming System --------------------------------------------------------------- 1setPost-punching Device -------------------------------------------------------------- 1 setCutting Device ----------------------------------------------------------------------- 1 setPLC Control System ----------------------------------------------------------------- 1 setOut-let Table -------------------------------------------------------------------------- 1 setWORKING FLOWThe flow chart is shown below.De-Coiler → Leveling Device → Pre-punching Device → Roll Forming System → Post-punching Device → Cutting Device → Out-Let tableMACHINE PICTURESTECHNICAL PARAMETERSWeight of the Machine: About 10 TonsTotal Dimension with De-Coiler, Out-Let Table: (length) 16m x (width) 1.71m x (height) 2m.Dimension of Forming Parts: (length) 8m x (width) 1.71m x (height) 2m. 1) Hydraulic de-coiler (The hydraulic de-coiler is excluded in this quote)De-coiler Type: Hydraulic auto de-coiler Weight capacity: Max 5.0TDiameter of inner: 480-510mmDiameter of outer: 800mmMotor power: 3.0Kw,60Hz, 380V(Customized)Control type: Electric button controlFunction: Auto rotation feed sheets into roll forming parts. Semi auto for loosening and tightening coilWeight of de-coiler: 1000KGS.Side Locks provided on de-coiler to fix coil.2) PunchingAll punching dies are made from Cr12. Driven by hydraulic station. Holes parameter are able to set by PLC, Including Punching length and numbers.Four leveling devices is used to fasten the raw material. When punching system is on working, the raw material will be fixed tightly by leveling device to ensure the job precision. Hydraulic station: 11 kw + fan cooling systemDriven by servo motor. Hole Type: a. Right flange punching b. Left flange punching c. Web triple holed. Bolt hole e. Online-swagef. Truss cut h. Web notchi. Dimple j. Service hole k. Lip cutPre-punching holes: 1,2,3,4,6,7,9,10Post-punching holes: 5,6,7,81. Punching precision within +/-0.03937'' (+/-0.5mm)2. After hole punching, raw material will be driven into roll forming system.3) Rolling Forming SystemMain motor type: 3 phasesMain motor power: 14Kw, 60Hz, 380V (suits Australian power requirements)Servo motor brand: INNOVANCESpeed of forming: 98'/min (30m/min)Combine speed: 16.5'-39'/min (5-12m/min depending on No. of holes)Roller: 17 groups rollers. Roller Material is Cr12 mould steel being quenched treatment, with digital-controlled procession. This ensure rollers are all on good condition and long life.Shaft & Frame: Shafts of rollers are tooled by grinding machine for two times to ensure the precision of final product.4) Changing SizeFull-automatic (change sizes by PC control system) Machine is designed to change profile size within 1 minutes. This type of system is easy to operate. Only need to set the profile specs on the control panel, the roller stands will move in and out automatically.Size range: Web: 75-160mm Flange:1 5/8" (41mm)Lip: 8 - 16mmSize changing motor power: 0.4kw, 380v, 60Hz, totally 5 sets. 5) Hydraulic CutterCutting material: Cr12 Cr12MoV Cr12(total three blades)Hydraulic motor power: 11KWHydraulic Pressure: 16Mpa6) Out-let Table4 meter material receiving table, with a stacking platform.To consider easy for shipment. The components of Out-let Table will be well packaged and will be installed at Buyer's warehouse.7) Safety GuardSafety Guard covers the whole machine to ensure worker's safe.Each parts of safety guard is linked with lock. Safety switch is available to stop machine when safety guard is open. 8) PC control system LG-R1.The control system has capacity to program production CNC by inputing Dahe's TXT to CSV format and connect with machine directly. It can control machine auto-running and running status dynamically, including punching, cutting and size changing. Manual length/punching program of productionThe computer can control production line including leveling, punching, cutting, conveyer table and roll forming station. Speed of the machine can be adjusted.The choice production data can be showed on screen.9) Profile Image and ApplicationCompany ProfileOUR FACTORY Our AdvantagesWhy Choose us:13+ years manufacturing experience in hight-quality roll-forming equipmentCompetitive price and good qualityOne year free warrantyFast response of after sale serviceCan be customized by clients' requirementsEasy operate and easy to maintainSelf-developed of post cutter, one blade to cutter all size of final product
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