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Complete 12kg 33kg 45kg LPG Gas Cylinder Production Line/LPG Gas Cylinder Machinery Production Line1
Assembly Line Production LineLPG MachineryCylinder Production Line
Ningbo Mengkwa Machinery Co., Ltd.
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Product Description LPG Cylinder Production LineApplication and introduction:1 GENERAL1. All the equipments are the most advanced, automatic, safe, economic, reasonable and easy operation.2. Energy consumption1. Tap Water: Normal water.2. Power: One unit of 800KV electric power transformer.3. Air: This line need a low pressure air compressor and a middle pressure air compressor.4. Water pipe, air pipe, electrical wire to machine3. Equipment list and quotationThis liquefied petroleum gas(L. P. G) cylinder line produces 1500PCS of 12.5kg cylinders, and everyday works one shift, eight hours per shift, 300 workdays per year.Construction Data:A)The Body:Two Pressings Joined by one circumferential welding (joggled butt type) using automatic submerged arc welding process/MAG. Welding(I)Sheet: Hor Rolled steel as per standard JIS 3116 SG 295 OR NFA 36.211 OR equivalent.(ii)Cchemicial elements:Carbon: Max 0.20%Manganese: Max 1.00%Phosphorus: Max 0.04%Sulphur: Max 0.04%Silicon: Max 0.35%(iii)Mechanical performance:Tensile-strength: Min 045 Kg/Cm2Y stress: Min 30 Kg/Cm2Extensibility: Min 26%(vi) Thickness:As per DOT-4BA-240 and including corrosion allowance 2 mils/year for 15 years OR OTHER(b)The Valve Pad:To be inserted from the inside and the welded to the Cylinder opening by metal inert gas welding process.(I)Inlet Thread: 3/4 inch NGT (14 TPI)(ii) Forged Steel GIS G 4051 S 20C or NFA 36.501 or Equivalent(C)Valve Protection Shroud:To protect of Cylinder Valve against any damage the Valve Protection Shroud to be permanently welded on the Cylinder Body.(I) Welded Steel as per JIS G 3101 SS41 or NFA 35.501 GR 24.2 or Equivalent.Thickness Should be minimum 3.00 mm.The Valve:The Cylinder to be fitted with Kosan Gas Compact Valve Code No. 186G001 with safety release arrangement (20mm version) or equivalent.(I)Mechanical Standard: Forged quality Brass confirming BS 218M(ii)Inlet Connection: 3/4 inch NGT 14 TPI(iii)Outlet Connection: 20 mm(iv)Test Pressure: 17.7 Kgf/Cm2(v)Safety Release Pressure: 24 Kgf/Cm2± 10%Surface Preparation: Shot Blasting / Sand BlastingPainting & Coating: One Zinc Coating of minimum 49 micron thickness and one port of finishing by spray painting epoxy Postman red color/OR OTHER COLOR.1.4 APPLICABLE STANDARDThe production line equipment is according to the needed LPG cylinder DOT (USA) standard.1.5 MATERIALThe Body material: Hor Rolled steel as per standard JIS 3116 SG 295 OR HP295 OR equivalent.Handle and base material: Steel as per JIS G 3101 SS41 or equivalent standard.The customer shall supply sample LPG cylinder to be kept as reference after signature of the contract. NAMEQTY(SET )TIME REQUIRED PER CYLINDER (second/pc)not include auxiliary timeELECTRITYREQUIRED PER MACHINE(KW)DESCRIPTIONPICTUREProduction line of blanking115pcs/min621 set of coil bracket1 set of main machine,1 set of coil tightening device ,1 set of feeding clamping system,1 set of lateral limitation devices.1 set 630T hydraulic press Stretchingmachine425s/pc44Main machine, Trimming cut machine4 30s/pc4Main machine,1pc of fit cutting knife Formingmachine230s/pc4Main machine ,1 pc of offsetting knife Rustremovingmachine223s/pc4.77Main machine,with 2pcs of polishing wheel Punching machine2 20s/pc 5.5Main machine, with a set of punching dies Valve base welding220s/pc16Auto welder Base skirt welding330s/pc16Auto welderHandle welding330s/pc16Cylinder bodywelding machine7100s/pc35Include welding machine Annealing furnace120s/pc3.22Furnace, combustion, By gas/oil Hydraulicpressuretestingmachine240s/pc6Main machine, pressurized cylinder. 8 stations3.4Mpa Sandblastmachine330s/pc32main machine, Including dust removal system,without consumables(sandblast). Horizontal Painting line11.7m/min32Curing bake Solidify road,liquefied gas stove, automatic powder spraying room, filter collector, electrostatic, generator, hanging conveyor systems,electrical control cabinet.spray gun made in China Valve tightening machine220s/pc1.5Main machine withspecial spanner Leakagetestingmachine290s/4pcs 4 station silk screen printer2 One colour Conveyorline 0.2/m retaining plate,driving shaft,tensioning devices,feeding power,bending rollerand so on.According to practicalconsumption Zinc spraying line1 3 sets of Zinc spraying machines Cylinder assembling machine1 01 WHY CHOOSE MENGKWA?1) Mechanical and electric parts of machines for our machines are from famous brands with reliable and stable quality .2) Machine structures and applicant parts are heavy duty type .3) Technologies of machines are developing to be much more energy saving and higher production output .4) Engineers for installation and training are both available in China and abroad .5) Our after service is available in 24hours by team group to every customer .6) Our machines reach to 54 countries all over the world since 1996 .02 TERMS OF PAYMENT30% deposit and 70% balance before shipment after machine testing approved by customer .03 PACKING AND LOADINGSafe packing for container loading OR heavy duty iron frame fixing OR wood cases packages .04 AFTER-SALE SERVICE1) 24 hours technical support by email, call, video.2) Warranty for one year after 12 months of shipment.3) Installation and commissioning engineer will provide the tech long machine, and machine operation of the buyer's personnel on-site training, troubleshooting and machine maintenance. The factory offers free installation training for a week the company engineers, beyond a week, the salaries borne by the customer engineer the factory.
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