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High Speed and Precision TPU PVC PU Medical Tube Extrusion Line Production Line1
Plastic MachineryMedical Tube Production LineMedical Tube Extrusion Line
Zhangjiagang Queens Machinery Co., Ltd.
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Product Description Company ProfileQUEENS MACHINERY - Your Trusted Partner in High-Performance Medical Tube ExtrusionWith over 15 years of expertise in thermoplastic extrusion, QUEENS MACHINERY specializes in precision medical tubing extrusion lines, particularly for single and multi-layer tubes made of soft PVC and other medical-grade polymers. Our solutions are trusted by manufacturers worldwide, thanks to:Precision Engineering - High-speed extrusion systems designed for reliability and longevityCutting-Edge Technology - Integration of automation, optimized screw designs, and collaboration with raw material suppliersCustom-Tailored Systems - Tailored vacuum calibration tanks, cooling tanks, haul-offs, servo-cutters, and auto-winders for seamless productionGlobal Trust - Preferred by medical tubing producers in China and international marketsYour Success, Our CommitmentAt QUEENS MACHINERY, we don't just build machines-we build long-term partnerships. Whether you're scaling production, improving efficiency, or entering new markets, our solutions are designed to help you stay ahead of the competition.Product DescriptionThe Medical Tube Extrusion Machine Line Machine is a fully automated system equipped with a user-friendly PLC and recipe-based interface. Its integration of high-quality components ensures reliable and continuous operation, even in the most demanding and challenging environments. The pipe head can be customized to meet specific customer requirements and accommodate various design needs. Our latest generation high-speed SPVC medical tube extrusion line is capable of achieving stable production at an impressive speed of up to 150m/min.APPLICATION: MEDICAL TUBESThe medical tube, made by Medical-grade materials, with advantage of high transparency, good elasticity, good fluidity and corrosion resistance, suitable for medical, pharmaceutical and food production of gas and liquid delivery pipes, etc.IV tubesSuction tubesCathetersOxygen tubesDialysis tubingEndotracheal tubesBlood transfusion tubesLINE CONFIGURATION:A. Advanced Extrusion SystemSingle or Multi-Layer Capability: Up to 3-layer co-extrusion (e.g., PEBAX+Orevac+HDPE).Precision Screw Design:L/D ratio: 25:1-30:1 (Optimized for medical-grade polymers).Temperature control: ±1°C (PID system with 5-zone heating).B. Downstream Automation ModulesCalibration Cooling: Accurate control of weak vacuum, ±0.1Kpa control accuracy. Option: servo cooling tank.On-line Diameter Measurement: Online feedback control.Servo-Driven Puller: Speed accuracy ±0.5%, tension control <1N.Cutting System:Rotary knife for soft tubes.Coiling/Packaging: Auto-winding with tension compensation.DETAILED IMAGESEXTRUDERExtruder adopts high standard "SIEMENS" AC frequency or Servo motor with high performance direct connection reducer, with speed measure feedback, provides stable screw rotation output;Reducer with high standard torque input and output, enables the reducer to operate more stably and have longer service life.Electric control system is made of the components of high-leveled electrical elements, with accurate and stable output and temp control.;New insulation integrated resistance heater, with better safety protection and energy saving effect.Full SUS304 frame can be adopted if clients' require.EXTRUSION MOULDPin and die are made of S136 mold steel material.Structure of mold adopts "high pressure volumetric type", can provide stable and high-speed extrusion for the tube material with tiny fluctuation.The interventional catheter mold adopts advanced precision CNC machining technology to meet the ideal molding of various multi-lumens tubes and catheter whose diameter range is less than 1.0mm.VACUUM CALIBRATION TANKWith the new "accurate control of weak vacuum" technology: vacuum and water system controlled separately. Coordinate the multilevel water balance control system with vacuum system, ensures stable vacuum degree, stable water level and water flowing;High position water tank provides constant pressure water with stable flow for sizing tooling;Vacuum degree control adopts a more accurate way to achieve +/-0.1 Kpa level control accuracy through precise execution valve and digital display feedback table;Through precision proportional valve and self-feedback vacuum instrument can realized precise adjustment of "weak vacuum";Vacuum control and display are integrated in HMI. ONLINE DIAMETER MEASUREMENTHigh-speed scanning diameter measuring system, which can realize on-line monitoring of product diameter value, ovality value, product size curve display, etc., and measurement accuracy is ± 0.001mm;Ultrasonic wall thickness measurement system accurately measures and graphically displays thickness of each layer of product;Form a feedback control system with extruder and puller to correct fluctuation of tube outer diameter on line;Product inspection data statistics in production process can generate historical data tables to provide traceability control of production process.SERVO DRIVEN PULLER & CUTTERMulti-layer composite high-quality wear-resistant material traction belt (in line with medical and health requirements), high-level and precision roller wheel, precision direct drive.The puller for high speed production line is driven by two SERVO motors which is directly connected precision planetary reducer, can ensure the long and stable use at high speed. Maximum line speed is up to 300m/min.High performance SERVO system, offers rotary fly knife cutting with high speed and high accuracy. Quickly sleeve locking & changing design, easy to operate guiding.AUTO DAUL COILERDouble position.Laser tension control.Automatic wire arrangement.Automatic counting.Reel or Without Reel both available.According to customer needs, we can use our company's proprietary design of precision constant tension PLC program control servo traversing system, to achieve neat winding without crossing effect.Product ParametersTECHNICAL PARAMETERModelPipe diameterScrewL/DMain motorOutputKXM-300.2~3.0mm30mm25-28/13.7/5.5kW5-10kg/hKXM-451.5~8.0mm45mm25-28/111/15kW24-38kg/hKXM-502.0~12.0mm50mm28-30/115/18.5kW30-45kg/hKXM-653.0~16.0mm65mm28-30/130/37kW55-80kg/hKXM-754.0~25.0mm75mm28-30/137/45kW75-120kg/hKXM-904.0~25.0mm90mm28-30/155/75kW140-200kg/hProduction Status for ReferenceOD (mm)Line speed (m/min)Control precision ≤mm≤1.050-100 ±0.01≤3.350-100 ±0.02≤4.550-160 ±0.04≤5.350-160 ±0.05≤7.040-120 ±0.05≤9.330-50 ±0.07≤12.020-40 ±0.10Cutting Length Accuracy for ReferenceCutting length ≤50mm ≤300mm ≤1000mmCutting precision ±0.5mm±1.0mm±2.0mmOur AdvantagesKey Features of Our Medical Tube Extrusion Line1. Precision Engineering for Medical-Grade TubingEvery component-from the screw and barrel to the die-is precision-engineered to ensure optimal performance, delivering tubing that meets exact dimensional and quality specifications.2. Broad Material CompatibilityDesigned to process medical-grade PVC and other specialized formulations, ensuring compliance with stringent healthcare industry standards.3. Advanced Control & AutomationOur fully automated PLC-based system minimizes human error while maximizing efficiency.Operators benefit from real-time monitoring and intuitive adjustments, ensuring consistent, high-quality output.4. Clean Room CompliantOur medical extrusion lines are designed and manufactured for operation within clean-room environments.The extensive use of stainless steel and non-corrosive components ensures contamination is prevented. All areas of our Medical Extrusion Lines are easily accessible for quick and easy cleaning.5. Multi-Layer Extrusion TechnologyQUEENS has extensive experience of multi-layer extrusion ensuring the layers are produced with correct thickness and ovality.6. Advanced Cutting TechnologyA range of precision servo cutters is available to meet with the exact specification of the tube required. These include precision servo cutters for high speed, close tolerance cutting of medical tubing.7. Coiling & Winding TechnologyA range of coilers to ensure a neat, close coil is formed. High Speed Automatic Change-Over Winding is also available.Why Choose Us?15+ Years of Expertise - Specialized in medical polymer processing.End-to-End Service - From design to aftersales (installation, training).Cost-Effective - Competitive pricing with EU/US equivalent quality.Global Clients - Trusted by manufacturers in Europe, Asia, and North America.Packaging & ShippingShipping: FOB/CIF terms, seaworthy wooden crates.Lead Time: 45-110 days after order confirmation.FAQ1: What types of medical tubes can your extrusion line produce?Our extrusion line can produce a wide range of medical-grade tubes including:IV tubesSuction tubesCathetersOxygen tubesDialysis tubingEndotracheal tubesBlood transfusion tubes2: What materials are supported?We support various medical-grade materials such as:PVC (Soft & Rigid)DEHP-Free PVCPU (Polyurethane)TPU (Thermoplastic Polyurethane)TPE (Optional on request)3. Is the equipment compliant with international medical standards?Yes. Our machines can be configured to comply with:CE certificationISO 90014. Can I customize the machine based on my tube size and requirements?Absolutely. We offer customized solutions for:Inner/outer diametersWall thicknessSingle or multi-lumen tubesPrinting, cutting, and coiling options5. What size range can your machines handle?Our medical tube lines typically support tube diameters from:0.5 mm to 25 mm outer diameterCustom molds and dies can be designed for other sizes.6. Is the machine easy to operate?Siemens PLC + Touch ScreenDigital temperature & speed controlPre-set recipes for different tubesOperator-friendly & training included.7. Do you provide installation and training?Yes, we offer:On-site or remote installation supportOperator trainingVideo manuals and operation guides8. What is the warranty period?Standard warranty: 12 monthsLifetime technical support provided9. Do you provide spare parts?Yes. We supply:A complete set of spare parts with each machineFast-response spare part service for future needs10. How do you ensure quality before shipment?We conduct:Full machine testing with materialsVideo inspection and testing report for buyer approvalPre-shipment calibration and packagingRequest a Quote Today!Contact us for OEM/ODM solutions tailored to your tubing specifications.
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