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High-Speed Automatic Double-Station Z-Fold Electrode Lithium Battery Cells Production Line Stacking Machine1
Assembly Line Production LineHigh Speed Stacking Machine for Lithium BatteryZ-Folding Stacking Machine
Dongguan Juyuan Intelligent Equipment Technology Co., Ltd.
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Product DescriptionDouble-station Full Automatic High-Speed Z-Folding Lithium ion Battery Stacking Machine For Pouch Cells The equipment is mainly used for Z-shaped stacking of L-shaped and square lithium-ion pouch cells.As an important equipment in the lithium battery manufacturing process, the stacking machine uses an efficient and precise stacking process to alternately stack the positive and negative electrodes and separators to form a battery cell with a specific number of layers and structure, thereby ensuring the high energy density, stability and safety of the lithium battery.Product Description1. Equipment features: active unwinding of diaphragm, tension control, diaphragm deviation correction, diaphragm static removal; diaphragm end face alignment accuracy: ±0.2mm (head and tail alignment ±0.5mm);2. High precision: through the precise positioning of the pole piece, the overall accuracy of the pole piece in the stack is guaranteed to reach ±0.3mm (among which the alignment accuracy of adjacent pole pieces: ±0.2mm); the alignment accuracy between the pole piece and the diaphragm: center deviation ±0.25mm. (The above accuracy depends on the incoming material accuracy ≤0.2mm)3. Efficiency: 0.3-0.4s/piece (double-station efficiency, excluding auxiliary time)4. Positive and negative pole piece CCD positioning and detection: can detect pole piece incompleteness, poor size, size coordinate positioning correction, recipe saving and other functions.5. Hot pressing compound: electric cylinder control pressure 0.5-5 tons adjustable, time 1s-99s adjustable, temperature 50-150℃ adjustable.6. Hot pressing compound/glue laminating function can be switched at will or used simultaneously.7. Automatic stacking and unloading.SideFrontSideTechnical ParameterItemTechnical ParameterOperating voltageAC380V 50Hz/60HzFailure rate≤ 1%Full line power25KWPass rate≥99%Product specificationsLength: 80~200mm;Width: 40~150mmEquipment efficiencySingle piece ≤ 0.3~0.4S/pieceCompressed air≥0.6MPaControl modeMotion controller + EtherCAT bus servoWorkflow:This machine is suitable for the stacking process of square lithium-ion polymer batteries, and adopts a Z-shaped stacking method.The diaphragm is actively unwound by the motor and introduced into the stacking table through the tension mechanism and the correction mechanism. The stacking table drives the diaphragm to move back and forth to place the pole piece. After the CCD camera takes the coordinate center line (Note: CCD camera has three functions: coordinate positioning, size detection, and defect detection), the positioning platform is corrected and accurately positioned and then stacked on the stacking table. There are four sets of pressing claw mechanisms that cross-act to press the pole piece. After the stacking is completed, the stacked battery cell diaphragm is pulled by the manipulator and thermally cut off. The manipulator grabs the battery cell and rotates it to the gluing position, and both sides are automatically glued at the same time. After the side glue is applied, the manipulator automatically puts the battery cell to the discharge position for stacking and manual removal.This machine has the following mechanisms: four material box picking and storage mechanisms, diaphragm unwinding mechanism, diaphragm tension mechanism, diaphragm deviation correction mechanism, positive and negative electrode transfer mechanism, positive and negative electrode CCD camera grabbing coordinate correction and positioning mechanism (with CCD camera detection of electrode size and defect detection function), stacking table reciprocating mechanism, diaphragm cutting mechanism, battery cell C-shaped glue sticking mechanism, and battery cell stacking and storage mechanism.Application fields:Widely used in 3C, digital, consumer and other industries, especially in high-rate, Apple L-shaped battery and other sub-fields, with a wide market share, stable cooperation with the top three and bottom five customers, mature and stable products, and extremely high repurchase rate!Application CasesPackaging & ShippingAfter Sales Service1.Standard Warranty: 12 months2.Quick response: Free technical consultation. When the fault reported by the customer cannot be solved through technical communication support, the company will dispatch engineers to the customer site to troubleshoot and repair according to the response time specified in the contract.3.After-sales training: To ensure the safe and correct use of each system, our company will send experienced professional training engineers to train customer personnel so that customer personnel can fully master the operation, maintenance and expansion of the equipment.4.Free upgrade: Provide equipment management software upgrades, technical research, equipment maintenance and maintenance services, and give priority to equipment optimization and upgrades for old customers.Company ProfileDongguan Juyuan Intelligent Equipment Technology Co., Ltd.Dongguan Juyuan Intelligent (Juyuan Ming New Energy )Equipment Technology Co., Ltd.is a company specializing in mid stage equipment for new energy lithium batteries.A high-tech enterprise that independently develops automated production, manufacturing, and sales. Since its establishment in 2019, the company has rapidly emerged in the field of new energy intelligent equipment with outstanding independent research and development capabilities and technological innovation. The founder and core team of the company have rich industry experience, leading asenior R&D team to successfully develop multiple patented technologies and software works, especially in the feld of high-speed automatic stacking series, automatic packaging series and other lithium battery production equipment,achieving significant results. Juyuan Intelligence always adheres to the concept of technology driven development, with steady growth inperformance and high customer repurchase rates. The company's products are widely used in markets such asunmanned aerial vehicle batteries, solid-state batteries, apple stripe L-shaped batteries, high rate bateries, 3C digital consumer bateries, and power storage batteries. High market share, rich application cases, and won agood market reputation.Company lobbyOffice areaProduction workshopCertificationsFAQQ1:Are you a factory or trading company?A1:Factory. We are professional manufacturer of lithium battery equipment,We have professional R&D team and workshop, which can promise the qulaity and after-sale service. Q2:How long is the delivery time?A2: The produced equipment will be delivered to you within 60-90 working days after order confirmation.(Depending on your requirements and order quantity) Q3:What is warranty time of equipment? A3: Our warranty is 12 months (except for human damage).If you have any questions during use, please Notify us by online service ( e-mail/whatsapp/Wechat ) and we will provide you with a positive solution. Q4.What's the acceptable payment method?A4:We can accept T/T, L/C ,PayPal and MIC Global Pay,etc. Q5:How to transport?A5:According to customer requirements, it can be shipped by sea/air/express;we can help you choose the most suitable shipping service. Q6:Where is your factory location? A6:Our factory is located in ,Guangdong Province,China,welcome to visit us at any time.
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