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Waste Plastic/Urban Waste/Waste Rubber/Solid Waste/Medical Waste/Hospital Waste Recycling Machine/Pyrolysis Machine/Incinerator with CE, SGS, ISO, BV1
Rubber MachinerySGSISOBVWaste Plastic Pyrolysis MachineWaste Tire Pyrolysis Plant/Machine
SHANGQIU ZHONGQING ENVIRONMENTAL PROTECTION SCIENCE AND TECHNOLOGY CO., LTD.
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Product Description Waste Plastic/urban waste recycling machinewith CE and ISO 1. Feasibility of the Latest Waste Plastic Pyrolysis Plant Note: A. This analysis is made with capacity of 10Mt tyres per day per batch. B. Please modify relative prices according to your actual market conditions. NO.ITEMDETAILS1DAILY CAPACITY10MT2Raw MaterialsWaste tyres3Cost of tyres10T*1200￥/MT=12000￥4Cost of Catalyst10MT*0.3%*5000￥/MT=150￥5Labor (DAILY)4P*150￥/D/P=600￥6Electricity & Water200￥7FUEL COST0.45MT*1200￥/MT=540￥8Other100￥9Total Cost13,590.00￥10Oil Income10MT*42%*3200￥/MT=13,440.00￥11Steel Income10MT*13%*1400￥/MT=1,820.00￥12Carbon Income10MT*35%*300￥/MT=1,050.00￥13Gross Income16,310.00￥14Daily Net Income16310.00￥?13,590.00￥=2,720.00￥15Monthly Net Income2720/Day*25D=38,000.00￥16Yearly Net Income38000.00￥/M*11M=748,000.00￥2. Main Parts of the Latest Waste Plastic Pyrolysis Plant2.1: Main reactor: to crack fuel oil and carbon black from waste plastic, tires, urban waste, etc.2.2: Heating system: to supply energy for whole system operation.2.3: Condensing system: to liquefy the gas oil into liquid oil with cycle water and store the fuel oil into the tempory tanks:2.4: Sync gas recycling and purifying system:2.5: Smoke scrubbers: to purity the smoke system 2.6: Carbon black discharging and collecting system: 3. Operation Process OF the Latest Waste Plastic Pyrolysis Plant:General introduction: The cut tires or tire bundles or whole tires (with less capacity) or plastic bundles feed into reactor directly, then close tightly the reactor door, and begin heating.When the gas separator temperature rise up to about 100degrees C, the oil gas will generate and flow through the gas separator. The heavier content falls down and back to reactor, the light part go up to the condensers and turned into liquid oil stored in oil tanks.The uncondensed sync gas will be purified to remove acid part and the odor, then back to furnace burned as fuel to heat reactor.When whole process finished, cooled down the reactor to about 80 degrees C and open the discharger, begin discharging carbon black.Sync Gas:The sync gas generated about 3~8% totally according to the oil water content, it is pollution gas, but with huge heating value, cannot be emitted directly. We adopt gas purification and recycling technology, all such gas will be purified first to remove the Sulphur and Chlorine content, then recycled to the burning room burned as fuel to save operation cost as well as prevent gas pollution. If buyer need, also can collected and pressed such gas into tank to generate electricity or sold to market.The principle we use is high temperature distillation, we suggest the normal temperature not more than 360oC, and the pressure in the whole process is not higher than 0.02 MPa. We also use gas purifying system in our new design, after purifying, the emissions is cleaner, which is more environment friendly. In a word, it is safe, energy-saving, environment friendly and easy to operate.4. the Latest Waste Plastic Pyrolysis Plant End Product, Percentage and usage:NamePercentageUsageTire oil35%~50%, usually about 42%Widely used in industries such as steel and iron factories, ceramics or chemical industries or hotels, restaurants etc. as fuel oil, or used for heavy oil generators to get electricity.Steel wires12%~15%to be sold or reprocessedCarbon blackabout 35%Crude carbon black can be used for construction bricks, or widely used as industrial semi-reinforcing carbon black like N774, N660or color carbon after deep-processSync gas3%~5%recycled to be used as fuel for operation or storaged as LPG.Inner waterabout 4%purified and then used as water for cooling.5. Delivery and Packing OF the Latest Waste Plastic Pyrolysis Plant:PAYMENT TERMS+30% as deposit after contract,+70% before shipmentPacking and Shipment2m diameter: 2~3*40HQ2.6meter diameter:1*40'Fr+2*40 HQWeight: 20MT~30MTAll goods are packed with export standard package to make sure no damage during transportation.DELIVERY20 working days ready for shipment6. Outstanding Features of our the Latest Waste Plastic Pyrolysis PlantFull open door design: Speedy loading in and steel pulling out; Easily cooling down after one batch finished, saving time; No leaking with special high temperature flexible graphite packing.Unique Craft Condensers: High condensing efficiency with more oil output. Good quality oil, longer lifetime, and easy to clean.Unique Smoke Scrubbers: More efficient removal of the acid gas and dust of the smoke by neutralization, purification and absorption, environmental friendly without pollution.Carbon Black Discharging System: Speedy fully enclosed Auto-discharging under high temperature, avoiding carbon black pollution, saving time.Automatic Submerged welding technology, ultrasonic nondestructive testing, both manual and the automatic safety devices.Sync Gas Recycling System: Fully burned after recycling and utilization, saving fuel and preventing pollution.Direct Heating System: Enlarging heating square to lengthen the lifespan of the reactor and easy to control the temperature.8. Our Certificates:9. Sales after service:Quality warranty period: One year warranty for the reactor ,and lifetime maintenance for complete set of machines. pay the double air tickets, accommodation and food.According to the requirement of the buyer, our company sends engineers for installation and commissioning in buyer's site including the training of skills of buyer's workers on operation, maintenance, etc.Supply layout according to buyer's workshop and land, civil works information, operation manuals, etc. to the buyer.For the damage caused by the users, our company provides the parts and accessories with cost price.Our factory supplies the wearing parts with the cost price to clients.
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