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Turnkey Inspecting Packaging Plants for The Production of Ceramic Sanitaryware1
Ceramic MachineSanitary Ware Inspecting LineWater Closet Leakage Testing Machine
Tangshan Hexiang Intelligent Technology Co., Ltd.
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Product Description Product DescriptionFinished sanitary ware packaging and testing inspection conveyor line is a set of automatic inspection system which integrates firing products unloading, logistics transportation, product image classification, appearance inspection, water flush test and leakage test, soaked into water test and so on. Equipment technical process and online inspection station can be customized according to customer process requirements, production capacity and site requirements. It can connect with MES system of factory, make data online in real time, and facilitate production management.It is suitable for sorting, conveying and function testing of finished sanitary ware products such as one piece toilet, two piece toilet, washbasin, washbasin pedestal, urinal, squatting pant and water tank. It has a high degree of automation, high efficiency, in line with the current national development trend of environmental protection, energy saving, emission reduction and efficiency improvement. It is an automatic inspection and transportation equipment.Product ParametersFinal products inspection systems main technical dataItem SpecificationsApplicable product sizeMax L×W×H=900×600×840mmApplicable productsone piece WC, two piece WC, water tank, wash basin, squatting pan, urinal, pedestal and etc.ConveyorConveyor adopts side roller chain structure, power 1.5kw, reduction ratio 1:80, speed 5m/min, can be equipped with frequency control alsoCylinderCylinder inside the conveyor needs 0.5~0.8MPa compressed airWater source pressure≥0.3MpaAir source pressure≥0.8Mpa Workshop temperature requirement5oC-36 oCWaterTreated on sewage, two times filtrationWater source temperature normal temperatureLeakage testing machine Max vacuum pressure 0.08MPaMax air source pressure0.4MPaImpacting cylinder stroke can be adjusted by hand, suitable for various products leakage inspection. Leakage testing machine Vacuum absorbing time is about 15-35 seconds (HAOLIWANG brand, 1.5KW, flow 575L/min, every 30 days change impacting plate and sponge advisedDetailed Photos Products characteristics1. Suitable for sanitary ware transportation & inspection & packing2. Full auto delivery system, reduce carrying destroy3. Full auto Camera identification & sorting system4. Reduce carrying, lower labor intensity5. Frequency control, PLC touch screen control6. On-line inspection, leakage detection, flush inspectionThe finished sanitary ware inspection package conveyor line can reduce the damage rate of products and replace the transportation of billet car, thus reducing the floor area. The matching conveying system can be equipped with frequency conversion speed regulation device to avoid the mismatch of process rhythm due to the difference of workers' proficiency and operation time between each process. The whole set of control system has the function of remote control and fault reading; the core components of the equipment all adopt the first-line brands at home and abroad: the PLC control system adopts the German SIEMENS brand, OMRON photoelectric switch, proximity switch, image recognition system, Schneider travel switch, YADEKE stopper, so as to ensure the stable operation of the equipment.At the same time, the company pays attention to the industrial design of the equipment appearance, and the paint color matching can catch up with and surpass the international brands. In order to improve the corrosion resistance of the equipment, the single machine of the equipment is coated with marine fluorocarbon paint, which ensures that it will not fall off in the environment of high temperature and high humidity for 10 years. The frame of conveying line is made of national standard aluminum profile, which is neat and beautiful, and not easy to be corroded. Machine advantageComparison list between auto inspection & conveyor systems and Tradition manual testing & operationItemAuto systemsManual testing Manpower output Reduce body trolley quantity, lower manpower carrying cost, reduce 5 stevedores (daily 5000 pieces output)Reduce carrying, lower labor intensity Floor areaAfter making over, area occupy only 1200 m2 aboutDaily output 5000 pieces, inspection area 250 m2 aboutPercent of passCompared with before, reduce false detection and duplicate detection 15%Compared with before, breakage rate decrease 5% Skills qualificationAuto conveyor line needs not strict labor skills, common staff can be competent after simple training Energy needsCompressed air pressure is up to 0.6-0.8MPa, that meets producing demand Course controllableAuto control of course, technology parameters can be pre-setCommon inspection table has low control abilityMan efficiencyDaily output 5000 pieces, needs 70 person after updatingTraditional inspection technology needs 80 person, for daily output 5000 piecesWork environmentImprove work environmentRelatively bad,big work intensityProducing technology process1 Products being loaded on the conveyor2 Jacking table3 Visual identification systems4 Identifying and sorting systems5 Appearance test6 Water leakage inspection7 Flush inspection8 Conveying line of water soaking inspection9 Water -cycling system10 PLC control systems11 Identify system Company Profile
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