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Dual-Station CNC Drilling Machine Processing Carbon Fiber Composites1
Machine ToolsCNC Drilling MachineDual-Station Machine
Guangdong Shunde Jiufengheng Machinery Automation Equipment Co., Ltd
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Product DescriptionI. Scope of Application and Structural FeaturesJFH-JX-D02-T04-L5500 Dual-Station CNC Drilling Machine**Scope of Application**1. Applicable Industries: Customized for the fiberglass reinforced plastic (FRP) industry, it is also suitable for drilling lightweight, high-strength composite materials such as carbon fiber composites, aluminum alloys, and engineering plastics.2. Applicable Processes: Supports multi-process machining, including drilling, tapping (threading), milling, and contour cutting, meeting the processing needs of long profiles with multiple processes in a single clamping setup.3. Applicable Workpieces: Drilling and tapping tools for long (≤6000mm) fiberglass reinforced plastic (FRP), square and round steel, and aluminum profiles for industries such as cooling towers, power facilities, logistics equipment, special vehicles, new energy photovoltaic brackets, wind turbine blades, ship components, and rail transit bodies, as well as for environmental spray applications.**Structural Features**1. Dual-Station Collaborative Design: Equipped with two independent processing stations, it supports simultaneous processing or alternating loading and unloading, achieving "zero waiting" for the equipment and increasing production efficiency by over 40%.2. Ultra-Long Travel: The X-axis travel of 5500mm allows for the one-time machining of extra-long components such as electrical insulating stepladders, wind turbine blades, and grille guardrails, eliminating segmentation errors.3. The machine frame is welded from high-strength microalloyed steel and laser-arc hybrid welding technology to create a high-rigidity, thickened steel frame. The overall frame structure optimizes stress distribution, increasing dynamic rigidity by 30%, providing excellent vibration resistance and heavy-load capacity.4. Automatic Tool Setting System: An integrated contact-type automatic tool setter monitors tool length and wear in real time, automatically compensating for offset, reducing manual intervention and improving machining accuracy and efficiency.5. Flexibility and Compatibility: The machine supports any non-standard hole spacing, meeting the drilling and tapping needs of long workpieces such as stepladders and cooling towers, including fiberglass reinforced plastics and aluminum alloys.6. Intelligence and Safety: One-touch operation allows for automatic processing by entering parameters on the touchscreen, reducing manual intervention and complying with the "6S" Smart Factory standard.II. Main Applications, Advantages, Features, and Application Areas.**Main Applications**1. Fast Drilling: Enables rapid drilling and tapping of fiberglass and aluminum alloy profiles, supporting hole diameters from 2 to 20 mm and depths up to 280 mm.2. Efficient Tapping: Compatible with M3 to M16 thread tapping, suitable for processing fiberglass products such as automotive parts, shipbuilding, new energy vehicles, wind turbine blades, solar panels, insulation components, and radomes.**Advantages**1. Efficient Processing Capability*Dual-Station Parallel Operation: The machine is equipped with two independent processing stations, supporting simultaneous or alternating operations. While one station is processing, the other can be loading and unloading, reducing downtime and improving production efficiency.*Fast Tool Change and Multi-Process Integration: The dual-powered head design allows for seamless switching between drilling and tapping, reducing tool change time.*High-Speed Spindle and Feed System: Spindle speeds reach 6000 RPM and feed speeds up to 30 m/min, significantly shortening cycle times.2. High Precision and Stability*CNC System Control: The CNC system achieves precise position control and machining motions, specializing in multi-axis motion control, enabling trajectory planning and interpolation motion structure optimization to ensure machining stability.3. Automation and Intelligence*Intelligent Fault Diagnosis: Built-in self-diagnostic algorithms monitor motor current, temperature, vibration, and other parameters in real time, providing a fault point prompt.4. Safety*Safety Protection Design: The equipment is equipped with safety features such as protective covers and emergency stop buttons to ensure operator safety.**Application Areas**1. Fiberglass ProductsInsulated stepladders, bathroom mold processing, vehicle interior processing, medical device housing processing, home appliance casing processing, boat manufacturing (such as lifeboats and yachts), construction industry applications (such as cooling towers, fiberglass doors and windows), chemical and chemical equipment (such as corrosion-resistant pipes and storage tanks), automotive and railway components (such as vehicle bodies and train window frames), and electrical and telecommunications engineering (such as arc extinguishing equipment and cable protection pipes).2. Aluminum Alloy ProfilesLED lighting, aluminum alloy door and window frame processing, curtain wall profile processing, minimalist glass door frame processing, rail transit vehicle frame processing, automation equipment frame processing, precision instrument bracket processing, and new energy industry applications (such as battery pack casings).3. New Composite MaterialsAerospace component processing (such as engine components and wings), key automotive component processing (such as engines and gearboxes), high-end bicycle frame processing, carbon fiber drive shaft processing, drone wing processing, and mold industry applications.
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