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Aerated Autoclave Concrete Block Production Line Turn Key Project AAC Plant Machine1
Building Material Making MachineryAAC PlantAAC Block Plant
Shandong Dongfengshuanglong Machinery Co., Ltd.
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Product Description Product DescriptionMain Process Flow of AAC Block Production Line:1. Dose and match measured raw materials;2. After distributing, feed raw material into pouring mixer to make slurry.3. Through thoroughly mixing, the slurry is poured to mould; ,4. After pre-curing under a certain temperature and time, the block would reach a certain hardness and prepare for cutting;5. Tilting hoister would turn over 90 degrees of mould;6. Then open the mould and separate it from block. And take the block with side plate to the cutting cart;7. The horizontal cutting machine cuts blocks from both sides.8. Then the vertical cutting;9. After cutting, the block is hanged to curing carts with side plate by semi-finished product hoister;10. Grouping the carts and put them into autoclaves;11. Curing the blocks under certain temperature and pressure;12. Carry the finished product out of autoclave by the winch.13. The finished product hoister take the finished product to finished blocks area;14. The side plate return back through side plate roller;15. Side plate would be organized with open mould for the next circle.Detailed PhotosAAC Blocks Introduction:AAC (autoclaved aerated concrete) block is made mainly of sand / flyash,cement,aluminium,lime,gypsum, under thehigh temperature ,high pressure and steam curing . It's a new type building materials ,has its incomparable advantages ;1. Lightweight: Porosity achieve 70% to 85%, volume density is generally 500-900kg/m3, as 1/5 of general concrete brick, the 1/4of clay brick, the 1/3 of hollow brick, and similar to the wood which can float in water. It can reduce building weight, reduction in the cost of integrated building, moreover, prolong building's life.2. Fireproof: Most of the major raw materials is inorganic materials, so it has good fire resistance, and do not emit harmful gases when meet fire. Fire 650 degrees, as a refractory material, the thick up of 100 mm walls can reach to 4 hours fire resistance, 300mm thick up wall can reach to 9 hours fire resistance.3. Sound insulation: Due to a unique porous structure, so it has a sound absorption capacity. The sound absorption capacity can reach of 100mm thick wall up to 41 db.4. Insulation: As the material inside has a large numbers of the pores and porous, which has a good thermal insulation properties. The Thermal conductivity is 0.11-0.16W/MK, as 1/4-1/5 of brick. Typically, the insulation effect of 20cm thick aerated concrete wall is equivalent to 49cm thick solid brick walls ordinary.5. Permeability: Result of material by the composition of many independent small pores, the moisture absorption is slow, in the volume of absorbent is 5 times of clay saturation do. When used in the bathroom, the wall can be treated to interface directly paste tiles.6. Anti-seismic: The same building structure, improve the two seismic than the brick level.7. Green: Manufacturing, transportation, all use the process of non-pollution, to protect arable land, saving energy, is one kind of a green building material.Raw Material For AAC light weight blocks : Fly ash style aerated block raw materialSand style aerated block raw materialParameter NameParameter ValueParameter NameParameter ValueFly ash65-70%Sand55-65%cement6-15%cement10-20%Lime18-25%Lime20-30%Gypsum3-5%Gypsum2-3%Aluminum powder paste8Aluminum powder paste8Water & material rate0.60-0.65Water & material rate0.65-0.75Casting temperature36-40°CCasting temperature35-38°CAluminum mixing time30-40sAluminum mixing time30-40sProduct ParametersNoIndicatorsunitData1Name AAC Blocks ScaleCubic meter300,000Size4.8X1.2X0.6)mGB11968-20062Working Shiftshour22. 5/day3Main raw materials Consumption B(06)Level 1 Mineral sand(70%)ton/year1260002 Lime(17%)ton/year30600 3 Gypsum(3%)ton/year54004 Cement(10%)ton/year180005(500g/m3)ton/year754Annual Transportation 1,Raw Material Inputton/year1800002,Finished Block Outputcbm/year3000005Power SupplyKW10006Annual Power Consumption10000RBM KW. h5527Daily Water Requirement (without water for boiler and coolingm3252.78Annual Gas Requirements T390009Working Staff person30Workers For production person2510Efficiency Staff Working Efficiency cbm/person?year10000 Production Workers Efficiency cbm/person?year1200011Plant Areaacre100Production Aream216000Finished Block Aream22600012Project Investment 10000RMB6100(not including land)13Annual Sales10000RMB700014Annual Profit10000RMB2400CertificationsPackaging & ShippingInstallation InstructionsCompany ProfileOur AdvantagesOur Factory Advantage: Manufacturer .About us we are professional manufacturing factory of AAC block machine and concrete block making machine . Our factory is specialized in block machine industry more than 20 years. We have rich experience and enjoy good reputation in domestic and foreign market.Customer First.We always try our best to reduce the production cost and marketing cost and put these money saving to the customers.Provide our customers best quality machine with lowest price is our permanent goal.Technology and quality. We always adopt the advanced and reliable technology in the world.To assure our block machine good performance and high configuration all the motors are Siemens, PLC programming is also Siemens, all switch are Omron including contactor, the hydraulic station is Northman, Taiwan .4.After-sale serviceAbout the after-sale service our factory has the excellent engineers and technician team for our clients including supplying the installation, commissioning and training service.Meanwhile our factory has our designing department for designing the moulds, raw material ratio and foundation drawing of the brick plant for our client and so on.Wish you could give us the precious opportunity for kind cooperation with you on aac plant and brick plant. Believe us our factory will bring you reliable development and more profit . FAQ1. who are we?We are based in Shandong, China, professional manufacturing factory in aac plant ,concrete block making machine for more than 20 years.2. how can we guarantee quality?Always compelte Inspection before shipment;3.what can you buy from us?Block Making Machinery,AAC Block Equipment,Metal .
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