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Gypsum Block Production Line for Durable Building Solutions1
Building Material Making MachineryGypsum Block Production LineBrick Making Machine
Hebei Xiangyi Building Materials Technology Co., Ltd.
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Product DescriptionGypsum Block Production LineSpecificationEquipment NameMain ParametersPLC Variable Program Control DeviceConnects multiple devices such as the screw feeder, batching system, mixer, etc., and precisely controls the production process and working rhythmWater Metering Device of the Batching SystemStainless steel barrel, including water inlet pipe, stop valve, solenoid valve, adjustable water level signaling device, for precise water volume adjustmentPowder Metering Device of the Batching SystemThe electronic scale metering hopper is coated with an anti-sticking coating, equipped with an electronic sensor, vibrator, and pneumatic discharging valve to ensure accurate powder meteringCompressed Air SystemProvides power for the purging of the mixer and the mold cavities of the molding machine, the spraying of the release agent, and the discharging and water releasing of the electronic scale and water systemMixerStainless steel mixing barrel with an openable top cover, a water spraying pipeline is set on the top cover, two high-speed paddle-type stirring heads, equipped with a hydraulic automatic discharging and automatic cover opening mechanism during dischargingMolding MachineBased on the principle of vertical mold jacking, the mold is made of alloy steel (with hard chromium plating on the surface and mirror polishing), commonly 16 mold cavities, can produce gypsum blocks with specifications such as 500mm×600mm×80mm, equipped with a hydraulic automatic molding scraper deviceIntelligent Gypsum Block Production Line: Efficient, Precise & Eco-FriendlyOur production line features an advanced PLC control system, the "intelligent brain" linking key equipment like feeders, batching systems, mixers, and molding machines. It enables seamless coordination via precise process control, with operators managing production through simple on-site controls—boosting efficiency and ensuring stable quality.The batching system combines precise water and powder metering: water control uses stainless steel components and adjustable level signals; powder metering relies on anti-stick hoppers with sensors, vibrators, and pneumatic valves. A compressed air system powers purging, release agent spraying, and material discharge.The mixer has a stainless steel barrel with uniform water-spray pipelines and high-speed paddle stirrers for thorough mixing. Hydraulic mechanisms automate discharging and cover operation for convenience.Molding machines use high-precision alloy steel molds (hard chromium-plated, mirror-polished) with cavity counts (e.g., 16) tailored to output needs, producing specs like 500×600×80mm. A hydraulic scraper auto-forms upper tongue-and-grooves, ensuring quality and reducing labor.Production flow: Calcined gypsum is conveyed to silos, batched, mixed into slurry, and poured into molds. Formed blocks are ejected, transported via 3D-positioned fixtures, then dried naturally (low-cost open-air) or via tunnel kilns (shorter cycles). Qualified blocks undergo inspection before packaging.Our gypsum blocks offer fire resistance, sound/heat insulation, and lightweight properties—easing construction, reducing building loads, and cutting costs. The line adheres to eco-friendly standards, aligning with sustainable development.We provide on-site installation guidance, operator training (operation, maintenance, troubleshooting), ensuring long-term stable operation. Choose our line for efficient, intelligent, eco-friendly production to seize market opportunities.Company ProfileFAQQ1. How is the production precision of the equipment ensured?A: High-precision electronic weighing scales for batching, with powder metering accuracy meeting Class 4 scale tolerance. Water metering devices use precise level signals for adjustment. Molding machine molds have high precision, keeping block dimensional deviations tiny: ±1mm for length/width, ±0.5mm for thickness, ensuring quality.Q2. What are the requirements for raw materials during production?A: Use calcined natural or chemical gypsum powder. Particle size must be uniform, 80-120 meshes, to mix well with water and additives. Impurity content is controlled within 5% for purity.Q3. How about the drying process's time and energy consumption?A: Natural drying takes 7-10 days in suitable weather, with low energy use (mainly forklift transport). Artificial drying via tunnel kiln shortens time to 24-48 hours. Energy consumption is 15-25 kWh per cubic meter of blocks, varying by kiln scale and equipment performance.Q4. What is the fireproof performance of the gypsum blocks?A: Excellent. Calcium sulfate dihydrate, the main component, releases crystal water and absorbs heat when burned, resisting fire spread. Fire resistance limit is 2-4 hours (per standards), ideal for firewalls and partitions in buildings.Q5. What is the sound insulation effect of gypsum blocks?A: Their porous structure absorbs and blocks sound well. 80mm thick blocks have an average sound insulation of 35-40dB(A), isolating noise effectively. Suitable for partitions in schools, hospitals, residences, etc., where quiet is needed.
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