IPDB › China Industry › Instruments & Meters › Analysis Instrument
Wired Online Condition Monitoring System for Machinery Predictive Maintenance1
Analysis Instrument, Condition Monitoring, IoT Sensor
Anhui Doton Link Technology Co., Ltd
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Product Description General Introduction MS810 is a multi-channel online condition monitoring system for industrial key non-constant equipment. It has 8 channes or 16 channels for acceleration and temperature measurement, 2 channels for speed measurement, 4 channels for process measurement (4-20mA or ±20V signal), and has configurable IO input/output mode.MS810 has complete communication modes, including Ethernet, fiber, WIFI, 4G, 5G and Zigbee, ensuring the applicability on site. It can also send data to DCS/PLC/SCADA through two RS485 or EtherCAT buses to integrate with the on-site control system. All channels are full-synchronous acquisition, accurately monitoring equipment failures, and is a powerful tool for the maintenance of key industrial equipment. DiagramFeatures1. Modular design, 8/16 channels for IEPE vibration/temperature integrated sensor.2. Support wired IEPE sensor and wireless Zigbee sensor at the same time.3. 24Bit ADC, high-speed synchronous sampling, and sampling rate up to 51.2K.4. Two Ethernet interfaces, one connected to the server, one connected to the PLC or DCS, no profinet or ethercat switching gateway is no needed. 5. Two-channel audio noise high-fidelity sampling, 24-bit high signal-to-noise ratio ADC to restore on-site noise.6. Support eddy current displacement sensor (optional), 2 channels for RPM collection and correlation with order analysis function.7. EMC level 4, meet the wind power temperature level. Support WIFI/4G/5G/Ethernet/fiber/Zigbee multiple communication modes.8. Support stress, strain, oil and other data access.9. Powerful dual-core 64-bit Cortex A53 computing capability,ensuring real-time monitoring requirements.Software Features1. Send real time alarm notification2. Remote monitoring3. Real-time visibility of measurement data4. FFT spectrum lines max. 4096005. User friendly6. API, OPC UA/DA, Modbus, RabbitMQ etc. for data integration7. Cellphone APP is used to read the status, configuration, and make temporary waveform collection. 8. Max. 4M long time waveform collection, super high resolution. Integrated synchronous sampling of harmonic current, voltage waveform and vibration.9. Temporary storage when disconnected to server and automatic transmission after connection.Benefits: 1. Perform real-time condition monitoring.2. Reduce Maintenance costs.3. Increase machinery life and enhance machinery reliability.4. Reduce unplanned shutdown, improve production efficiency, prevent economic lose or unexpected disaster caused by unplanned shutdown.5. Provide data support for making maintenance plans, optimize spare parts purchasing and storage.6. Get best cost and benefit from machinery full life cycle management.Specifications Acceleration channel Channel No.8/16 optionsInput typeNon-isolated inputInput range±20 VInput impedance>200 kΩDynamic range110dbSignal to noise ratio90dBSupported sensortypesIEPE constant current acceleration sensorEddy current displacement sensorTemperature sensor, measuring range -40°C ~ 120°C (Machine surface temperature)Fault self-diagnosisAutomatic detection of acceleration sensor short circuit and open circuitCollection intervalMin. 2s for overall value, 1 minute for time waveformOutputOverall value, RMS, time waveform,spectrum etc.Sampling rateMax. 51.2KHzAnalysis frequencyMax. 20KHzWaveform length8K,16K,32K,64K,128K,256K,512K,1024KNo.of spectrum lines3200,6400,12800,25600,51200,102400,204800,409600Long time waveform2M for 16 channels4M for 8 channelsProcess channel Measurement channel4 (8/12 channels customized)Input typeIsolated input, 1500V isolationSignal type4 ~ 20mA 2-wire, 3-wire, 4-wire±20V Digital input channelMeasurement channel2/4/8 channels Input typeHigh-speed optocoupler isolated input, 1500V isolationSignal rangeHigh level 3 ~ 24V, 0.016 Hz to 20 kHz (1 rpm ~ 1200K rpm)Sensor typePNP proximity switch 2-wire, 3-wirePulse signal (TTL signal, level up to 24V)Sensor power supply12V current limit 30mADigital outputchannelsOutput channel2/4/8 channelsOutput typeOptocoupler isolated output, 1500V isolationOutput modeRelay dry contact outputAudio ChannelMeasurement channel2 channelsSensor typeIEPE noise sensorInput range±20 VRS485Interface channel2 channelsInterface isolation2500V isolationInterface protocol supportModbus RTUEthernetInterfaceDual network ports: eth0 Gigabit network port, eth1 100M network portCommunication standard100Base-TXTransmission mediumCategory 5 twisted pairWIFI communicationInterfaceSMA femaleRF standardIEEE 802.11 a/b/g/n/acWireless frequency range2.400GHz ~ 2.4835GHz RF output power (peak)12dbm (max.)4G communicationInterfaceSMA femaleSupported frequency bandLTE-FDD\LTE-TDD\WCDMA\TD-SCDMA\CDMA\GSM All Network AccessRF output power (peak)33dbm(max. Peak GSM)Mechanical parameterBody materialGalvanized steel sheet + PC melt-resistantDimensions159mm x 120 mm x 57mmWeight500gFixture methodDIN35 railPower Voltage typeDC 8 ~ 36VPower<15WStorage Industrial grade NAND1G BytesIndustrial grade SD card8G BytesEnvironmentalparametersOperating temperature-40°C ~ 70°CRegulationsElectromagnetic compatibility standardIEC 61326-1Wireless spectrumETSI EN 300 328Explosion-proof(EX version)Exdb [ia Ga] IIC T4 Gb Zone 1 Zone 2 Class IIC gas environmentCertificationCECA102T 100mv/g Accelerometer SensorFeatures:Built-in IEPE circuit, constant current source power supply.Universal acceleration sensor, voltage output.High insulation voltage, anti-surge design.The overall sealing design can be applied to harsh environments.Wide bandwidth, high reliability, good temperature drift characteristics,Integrate temperature measurement functionParameterSpecificationSensitivity100 mv/g(±10%)@160Hz, 25oC,1gRange±80gAmplitude nonlinearity≤1%Frequency response range (±3 dB)1~16000HzTransverse sensitivity≤5%Amplitude Resonance Frequency>30000HzTotal Static Noise0.2 mgOutput Bias Voltage10.5-13.5VDC (typical value:12VDC)Constant Current2-20mA (typical value:4mA)Excitation Voltage18-30VDC typical value:24VDCBuild-up time≤2 sOutput Impedance<100ΩGroundingShell Isolated, Internally ShieldedShock Limit5000gMounting ThreadsM6*1WeightAbout 60gSealing Methodlaser weldingProtection classIP68Casing material316LStainless SteelOutline Dimension45.3mm(Height)* 21.8mm(Diameter)Output Method3 pin MIL-C-5015Temperature range-55~+120oCTemperature Voltage Output750mV(25oC)Temperature Sensitivity10mV/oCMars Condition Monitoring SoftwareMars is a professional real time condition monitoring platform for vibration analysis, equipment management,alarm management, predictive maintenance etc.Features:Windows server and Linux server are supported.B/S structure, authorized users visit the software through a common browserProvide rich data analysis tools: Trend, time waveform, spectrum, long time waveform cross phase, envelope demudulation, waterfall etc.Support data integration via OPC UA/DA, Modbus, API, MQTT etc. User-friendly CertificateCompany IntroductionDOTON and its subsidiary DTSensing are a high-tech enterprise focusings on industrial monitoring, industrial Internet, big data and artificial intelligence. DOTON has core patented technologies in wireless sensor, condition monitoring, predictive maintenance and intelligent diagnosis. After years of technical accumulation, DOTON has created the most advanced monitoring system with wireless, digital, intelligent and other innovative characteristics for asset managment. It has achieved the fast implementation, simple maintenance, stablility and reliability of equipment monitoring and maintenance system. It also integrates advanced artificial intelligent(AI) diagnosis algorithms and models in big data mining, combined with years of deep cooperation with leading machinery manufacturers to empower industrial enterprises's operation efficiency and profitablity. Site InstallationProduct Family
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