IPDB › China Industry › Instruments & Meters › Analysis Instrument
High Frequency Infrared Carbon Sulfur Analyzer1
Analysis Instrument, Element Analyzer, Carbon Sulfur Analysis, Carbon Sulphur Analyzer
Xiangtan Xiangyi Instrument Limited
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Product Description UseAGEThe determination of the mass fraction of carbon and sulfur in iron and steel, non-ferrous metals, cement, ore, glass, ceramics and other metal and non-metal materials . The instrument uses a high-frequency induction heating furnace to burn the sample, and the mass fraction of carbon and sulfur in the sample is tested by the infrared absorption method.Main feature Floor-standing table design, beautiful appearance, natural and comfortable operation;Key components such as detectors, optical filters and solenoid valves are all imported components;With dual-carbon pool and dual-sulfur pool upgrade function design, it improves the precision and accuracy of high-carbon, high-sulfur, ultra-low-carbon, and ultra-low-sulfur measurements;The modular design of the control circuit of the whole machine improves the reliability of the instrument;WINDOWS10 Full Chinese operation interface, easy to operate and easy to master ;The software is fully functional, providing more than 40 functions such as file help, system monitoring, channel selection, mathematical statistics, result correction, breakpoint correction, and system diagnosis;Carbon and sulfur release curves during the analysis process ;Wide measurement linear range and expandable; one-key linear curve automatic translation technology (leading in the world);The high-frequency circuit is designed reasonably, and the 6KVA high-frequency power tube is packaged with metal ceramics to reduce the load of the combustion system and improve the service life;The power of the high-frequency furnace is adjustable, which is suitable for the analysis requirements of samples of different materials;High-frequency furnace temperature program, automatic cleaning, automatic back-blowing ash;The latest eighth-generation automatic installation software operating systemMain technical performanceMeasuring range: Carbon: 0.0001%-15.0000% ( double cell automatically expands to 99.99%) Sulfur: 0.0001%- 5.0000% ( double pool automatically expanded to 99.99%)Analytical error : in line with GB/T 20123-2006/ISO 15350:2000 standardAnalysis accuracy: Carbon : RSD ≤0.5%Sulfur: RSD ≤1.0%Sensitivity: 0.01ppmAnalysis time: 20-60 seconds adjustable, generally around 35 secondsElectronic balance: Weighing range: 0-80gReading accuracy: 0.0001g (with one ten-thousandth balance)High frequency furnace: Power: 2.5KVA-3.5KVA Power adjustablefrequency: 20MHzChannel Setting: Carbon 16 channels , sulfur 16 channels _Sample rate: 25 times/secondA/D Conversion frequency: 120Hz(domestic leading)Advantages and characteristics of high frequency infrared analyzerOverall structureThe whole machine adopts modular and integrated design, the connection routes of the gas system are greatly reduced, and the gas system of the whole machine is more concise and reliable. The circuit system adopts large-scale integration. The power system adopts two solid-state power modules. The power module has a short-circuit protection function, which is resistant to current impact, dust-proof, simple and reliable; the connection uses flat connectors instead of slots, which improves the reliability of the entire circuit. Reliability and connection reliability between lines.Air systemAccording to the principle of aerodynamics, multi-channel oxygen supply, automatic back-flushing and dust removal, and automatic cleaning of the furnace head are designed to effectively reduce the influence of dust on the analysis of sulfur elements, and a constant temperature device for the furnace head is added to reduce the influence of temperature on the analysis results. ring, especially when the analysis of sulfur is more stable. The air pipes and air joints are all designed for quick connection and plugging. The solenoid valves and cylinders are imported from AirTAc and have a service life of more than one million times. The cylinders adopt oil-free lubrication technology, which is suitable for harsh site environments and fundamentally It solves the reliability and sealing problems of the gas system that are common in domestic products .Infrared detection systemThe core component infrared detection pool uses high-efficiency, long-life precious metal miniature infrared light sources and metal reflectors; The modulation system adopts a high-precision DC digital stepping motor controlled by a single-chip microcomputer to achieve long-term stability of the modulation frequency , combined with aviation-grade infrared pyroelectric solid light cone sensors, narrow-band filters, and high-precision A/D The sampling card makes the whole machine have extremely high detection sensitivity, which can effectively detect the content of carbon and sulfur in ppm level .Detection range and accuracyIn the gas circuit design, a series of effective measures such as high-pressure ash discharge, pulse backflushing, automatic cleaning, high-precision flow control and pressure compensation are adopted, as well as the unique full-range calibration technology and linear compensation technology, so that the instrument has a wide detection range. . The detection of on-line carbon can reach 99.99% , and the sulfur can reach 99.99%. At the same time, the Mettler 1/10,000 electronic balance is used to make the analysis accuracy reach the international advanced level.applicationOn Window7 (10) operating system, PC interface adopts data exchange technology, builds a system working mode of upper and lower computer communication, multi-window, multi-task operation, in database management, It realizes automatic storage of data, possesses powerful functions, multi-filtering database search engine, synchronous display, storage, amplification of working curves and multiple comparisons of multiple curves, etc. dozens of functions.linearization scalingInfrared carbon and sulfur analyzer is to analyze the content of carbon and sulfur elements in substances by detecting the absorption of infrared radiation by CO2 and SO2 gases ; linearization calibration is the key technology in instrument data. Because Lambert-Beer's law conforms to the exponential law, and because the infrared filter has a certain bandwidth, the gas absorption coefficient is not constant, so it is very difficult to obtain the linearization calibration of the integral area. We have made major breakthroughs in the design of the calibration mode, calculation method, and calibration software, and have achieved good linearity in the full range.Weight Data AcquisitionThe domestic exclusive innovation has developed the real-time data continuous and uninterrupted connection interface technology of the electronic balance and the instrument operating system, which can realize the real-time dynamic display of the balance data in the instrument operating system, which is convenient and intuitive, and can realize N Storage and call of secondary weight data.Design of High Frequency FurnaceThe power of the high-frequency furnace is adjustable from 2.5-3.5 kilowatts. The 7.5KW power tube is selected and made to work in a derated state, which improves the stability of power output and the life of components.The main vibration capacitor adopts a vacuum ceramic capacitor with a rated current of 100 amperes, which has extremely low dielectric loss. Excellent stability, effectively improving reliability and power output stability.metal connectors of the high-frequency furnace adopt silver-plated copper surface and anti-oxidation conductive film technology: adopt high Q value Ferrite core coil: There is a cooling air duct to enhance the power of the cooling fan and improve the thermal stability of the power components.Selection of key components of the instrument and technical description of controlITEMDESCIRPTIONComputerLenovoBalanceMettler PrinterHp The electromagnetic valveTaiwan AirTAc productVacuum capacitorMetal Ceramic Package Vacuum CapacitorVacuum tube cermet encapsulated vacuum tubePower SupplyIntegrated linear module regulated power supplyDust removal system0.3 micron metal hole filtration, exclusive built-in special dust removal box, completely solve dust pollutionAnti-dust systemExclusive technological innovation Solenoid valve dust-proof and ash discharge receiving technology to further improve instrument performance and environmental protectionlight sourceNew Platinum Infrared Light SourceMotor12V Digital DC micro-modulation motorInfrared DetectorsAviation grade pyroelectric infrared detectorStove cleaningPneumatic automatic cleaning designAnalysis poolDouble carbon and double sulfur detection pool upgrade function, can automatically realize four combination settings according to the content level (leading at home and abroad)High frequency powerHigh-frequency power adjustable design to ensure complete combustion of different samplesCalibration methodLinearization standard material calibrationSafely controlAutomatic detection of air leakage, high-frequency automatic time-out, over-current protection and alarmChannel settingsCarbon 16 channels , sulfur 16 channels ( infinitely expandable )Sampling speed25 times / secA/D Conversion frequency: 120Hz(domestic leading)The software Operating software is powerful; the interface is clear and intuitive, and it has the function of automatic upgrade of double carbon and double sulfur pools, printing data in the form of flow or report, using or entrusting the input of the name of the analysis unit, channel selection, data statistics, result correction, curve release, comparison printing, system monitoring, system diagnosis. It can also realize daily, weekly, monthly, yearly operator , material type, furnace number and other data statistical queryinquiry and processing.Software part function interface diagramComplete list of high frequency infrared carbon and sulfur analyzers NameSpecificationsUnitQuantityRemarkInfrared detectorCS-9001ADset1Double carbon disulfideComputerLenovo T4900VSet1 Electronic balanceSartorius / Ohausset110thousandthPrinterP1106set1HP LaserSoftware copy1 ManualCS-9001ADcopy1 CertificateCS-9001ADcopy1 Packing ListCS-9001ADcopy1 Spare Parts AccessoriesCS-9001ADSet1See the list of accessories for detailsComparison of main technical performance of similar productsSNOur High Frequency Infrared Carbon and Sulfur MetersGeneral infrared carbon and sulfur meter1Channel Setting: Carbon 16 channels , sulfur 16 channels , infinitely expandableCarbon, sulfur 8-10 channels2Sampling speed: 25 times / second, A/D conversion frequency: 120Hz4times / sec, 50Hz slow3Double carbon pool , double sulfur pool upgrade function, can automatically identify and switch high and low pools according to the content level Combination mode, accurate results can be reported in one analysis during the switching process.It cannot be identified automatically, and accurate results can only be reported after secondary analysis .4The control interface adopts industrial-grade COM port technology, with automatic search function, stable and reliableOld-fashioned COM, USB technology, no automatic search function, average stability5Electronic analytical balance and PC computer weight data real-time dynamic displayNo real-time dynamic synchronization display6After the instrument is calibrated, the software exits or shuts down to automatically save the last setting, and it does not need to be turned on re-calibrationRe-calibration is required7There are three types of printing, namely data flow original record printing, data statistical printing and generated report printing FunctionTwo, does not support report printing8Report printing can print the name of the unit using the instrument and the unit entrusting the sampleSome products do not have this function950 carbon and sulfur release curves storage, comparison and printing functionsCurve 10 bar storage10One-key linear curve automatic translation technology to solve medium and long-term data stability( Leading at home and abroad ).No such function11Design of dedicated independent dust automatic recovery deviceDirectly to the interior12High-frequency communication with the infrared host uses optical fiber communication technology to effectively isolate high-frequency interferenceOrdinary cable communication13The background of the software can be switched automatically, and the background image can be changed arbitrarilyDoes not support background image replacement14High resolution, can truly analyze to the detection level of ppm level20ppm It is difficult to detect the following15The latest upgrade of the Chinese operating system automatically installs the versionManual installation, complicated steps16Cleaning wire brush anti-burn protection designWire brushes often burn outCS-9001AD Key components of high frequency infrared carbon and sulfur analyzerSN.Product SpecificationsModelThe brand1Business computerT4900VLenovo (Yangtian series )2Electronic analytical balance ( 1/10000)LE84EMettler Toledo3laser printerP1106hp4Vacuum capacitorCKTB100Jing Guang 740 Factory5Vacuum tube6T51Jing Guang 740 Factory6Amplifier circuit capacitanceMKSU.S. WIMA7Single chip computer integrated circuitCOM51U.S. ATMAL8Linear regulated power supply4INCLABGENI9Dust removal system filter0.3umLABGENI10Dedicated dust control system LABGENI11Platinum light source Shanghai cemented carbide12Digital DC MotorDC12VShanghai Micro Motor13Infrared Detectors Institute of Physics, Chinese Academy of Sciences14Filter Institute of Physics, Chinese Academy of Sciences15Stove Cleaning System LABGENI16Analysis pool LABGENI17The electromagnetic valveDC24VTaiwan AirTAC18Air pipe connectorDC24VTaiwan AirTAC19Operating software (eighth generation ) LABGENICore technical advantages of CS-9001AD high- frequency infrared carbon and sulfur analyzerCS-9001AD high- frequency infrared carbon-sulfur analyzer is a domestic classic, best-selling, high-end and intelligent high-frequency infrared carbon-sulfur analyzer .Technology source: the core technology of American LECO and Japan HORIBA infrared carbon and sulfur meter .Detection system: optimization of core circuit (PCB Integrated circuit), long-life infrared emitting light source and drift-free circuit design ensure the long-term stability of the infrared detection cell, and the optimization of key components ensures the ultra-high stability of the cell voltage signal.The zero point signal cannot change for 1 minute (0.1mv beating ) The full-scale signal can only change the last 1 bit (0.1mv beating )Differentiation of design schemes (rich software and hardware functions): international leading dual-carbon, dual-sulfur automatic switching, Synchronous display technology meets the PPM requirements of high carbon and high sulfur in ore, soil, fireworks and firecracker materials, silicon steel, and pure copper materials Detection of high -grade carbon and sulfur (differentiation of analysis schemes, personalized design, different types of materials, different levels of content , different analysis methods for different materials, we have 30 years of experience );Automatic dust removal and dust collection : the unique automatic dust removal and dust collection system reduces the maintenance of equipment and improves the analysis accuracy of detection.Software and data acquisition: full range linear calibrationCS-9001AD series high-frequency infrared carbon-sulfur analyzer achieves good linearity in the full range. With weight linear compensation, pressure, flow, temperature and other compensation, it ensures the analysis accuracy of unknown samples from low content to high content in the full range .Combination system diagram of light source, modulation, absorption cell and detectorDual carbon pools automatically switch air chambers
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