IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Customized Precision CNC Machining Plant Turning Milling Metal Stainless Steel Aluminium Alloy Metal Product1
Copper Alloy, Metal Product, Customized Metal Product
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Our custom CNC parts machining service sets the standard with cutting-edge precision and excellence. We offer a diverse suite of processes, such as broaching, drilling, etching, laser machining, milling, turning, and the sophisticated wire EDM. Each process is executed with exacting precision, ensuring your project reaches unparalleled levels of accuracy and perfection.Material Variety:We take immense pride in our extensive range of material capabilities. From the enduring stainless steel and adaptable aluminum to the luxurious brass, bronze, and copper, we handle it all with expertise. Even hardened and precious metals are expertly managed, and our mastery of steel alloys assures we meet the most demanding and varied user specifications.Customization Options:Our service offers extraordinary customization in both size and color to seamlessly meet your specific requirements. If your project calls for a custom design or a distinct color palette, our dedicated team is eager to work hand-in-hand with you, turning your singular vision into a concrete masterpiece.Rapid Prototyping and OEM Service:We are leaders in rapid prototyping, backed by an outstanding OEM (Original Equipment Manufacturer) service. By partnering closely with you, we ensure the creation and production of high-quality custom parts that are perfectly tailored to your specific needs, transforming groundbreaking ideas into high-caliber realities with unparalleled efficiency and precision.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTYPES OF CNC MACHININGEmbark on a journey into the expansive realm of CNC machining, where a myriad of services cater to even the most intricate and complex designs. Harness the power of state-of-the-art CNC routing machines, ideal for exquisite detailing, alongside the revolutionary 5-axis CNC machining, adept at tackling the most intricate geometries with ease. Precision operations, like CNC machining lathe, craft perfectly symmetrical parts, while our cutting-edge CNC plasma and laser CNC cutting machines carve through a variety of materials with unparalleled precision and grace.APPLICATIONS AND MATERIALSCNC machining services stand as a pivotal force across numerous industries, including aerospace, automotive, and medical sectors. These versatile technologies empower us to expertly work with a broad spectrum of materials, from metals and plastics to wood. Our specialized services, such as CNC routing wood and CNC cutting machine wood, underscore our dedication to exceptional carpentry and woodworking, ensuring the highest standards of craftsmanship in every creation.FEATURES AND ADVANTAGESThe benefits of embracing CNC machining services are manifold and transformative. At the forefront are precision and repeatability, ensuring every component is meticulously crafted to meet exacting specifications with unwavering consistency. This precision shines in services like CNC cutting and CNC machining milling, where meticulous detail and accuracy are paramount. Moreover, the outstanding adaptability of CNC systems facilitates seamless design alterations, significantly enhancing manufacturing agility and responsiveness.CHOOSING THE RIGHT CNC MACHINING SERVICESelecting the ideal CNC service requires a nuanced understanding of the project's unique demands. The decision rests on multiple factors, such as material type, component complexity, and desired finish. Each service-CNC routing, CNC turning, or laser CNC cutting-offers distinct advantages, making the right choice critical for achieving superior results. A thorough evaluation of the CNC machinery's capabilities and the proficiency of operators ensures the final product impeccably aligns with the specified standards and expectations.MATERIALS USED IN CNC MACHINING MANUFACTURINGCNC machining manufacturers leverage an extensive range of materials to fuel their innovative processes. Among the most favored choices are:Stainless Steel / Aluminum Alloys / Copper / Plastics / Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we take immense pride in employing cutting-edge CNC machinery sourced from around the world. This advanced technology empowers us to achieve precision machining at the micrometer level, setting a new benchmark in the industry. Our state-of-the-art five-axis simultaneous machining centers exemplify our dedication to superior craftsmanship, executing complex, multi-sided machining operations in a single, seamless setup. This approach not only boosts machining efficiency but also elevates the quality of our products, ensuring they surpass industry standards.2. Professional Technical Team: Our production capabilities are bolstered by an elite team of seasoned engineers and technicians, each possessing over a decade of rigorous professional training and hands-on experience. Their expertise in CNC machining spans both standard and highly intricate high-precision components, ensuring that each project is executed with precision and care. This unparalleled technical prowess guarantees smooth, flawless production processes, delivering exceptional results every time.3. Customization Service Capability: Recognizing that every client has distinct needs, we excel in providing bespoke solutions tailored to your specifications. From the initial design phase, we engage closely with clients, transforming their visions into reality through the use of advanced CAD/CAM technology. Whether the requirement is for a singular custom piece or diverse small-batch production, our flexible approach enables us to swiftly create personalized machining solutions tailored to meet a wide array of customer demands.4. High Quality Control: Our unwavering commitment to quality is underpinned by a comprehensive quality control system that meticulously examines each stage of production, from material selection to final delivery. We utilize sophisticated inspection tools, such as coordinate measuring machines, to ensure real-time evaluations of dimensional accuracy and surface integrity. Through continuous advancements in our quality management procedures, we consistently achieve a product qualification rate exceeding 99%, providing our clients with exceptional, reliable products they can trust.5. Efficient Production and Delivery: By meticulously refining our production processes and implementing a smart production management system, we enhance scheduling precision and execution efficiency while maintaining the highest quality standards. Our robust supply chain management and logistics systems ensure that our products are delivered promptly and securely, granting our clients a critical competitive edge in the marketplace.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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