IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Customized Precision CNC Machining OEM Vendor Turning Brass Copper Alloy Metal Part Service1
Copper Alloy, Machining Part, Turning Part
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes are the epitome of precision engineering excellence. These extraordinary machines are meticulously designed to execute the finest cuts with astounding accuracy, achieving tolerances within mere microns. Ideally suited for creating parts with intricate geometries and delicate details, they represent the pinnacle of advanced manufacturing. Equipped with state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across various surfaces. This revolutionary innovation reduces setup times significantly while enhancing operational efficiency, making CNC lathes indispensable for sophisticated manufacturing needs.The versatility of CNC turning is unmatched, skillfully processing a wide array of materials. From robust metals like steel, aluminum, brass, and titanium to advanced plastics and composites, CNC turning delivers precision in every cut. This adaptability ensures optimal results, whether materials are soft or hard, making it the quintessential solution for diverse applications across numerous industries.Benefits of CNC Turning ServicesCNC turning services offer unparalleled consistency, ensuring each part mirrors the next with impeccable precision, even in large-scale production runs. This reliability guarantees that every piece meets the highest standards, maintaining exceptional quality throughout the entire manufacturing process.Automation is a cornerstone of CNC turning, reducing labor costs while significantly minimizing material waste. This leads to a more sustainable and cost-effective production process, perfectly aligning with modern environmental and economic priorities.With state-of-the-art high-speed machining capabilities, CNC turning dramatically cuts production times. This heightened efficiency reduces costs without sacrificing quality, ensuring a rapid turnaround and the swift delivery of superior products.CNC turning excels in crafting complex shapes such as threads, grooves, and contours. This remarkable capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet varied design specifications and functional requirements with finesse.CNC turning is the definitive choice for producing rotating components like shafts, bolts, and fittings. It remains the preferred method for manufacturing high-quality, dependable parts, meeting the rigorous demands of industries that prioritize precision and durability.CNC turning achieves a smooth and precise surface finish, often eliminating the need for additional finishing processes. With customizable options such as polished or matte finishes, it provides the versatility needed to meet specific project requirements, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGEmbark on a journey of unparalleled precision excellence with our CNC machining services, where accuracy is honed to its peak. With tolerances strictly maintained at an impeccable 0.01-0.05mm, our commitment to meticulous detail is unrivaled. Trust in our sophisticated expertise to craft tailor-made stainless steel mechanical parts, seamlessly aligning with the industry's most stringent quality standards.VERSATILE MATERIAL CAPABILITIESDelve into a vast universe of material possibilities with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This broad spectrum empowers us to precisely cater to diverse customer preferences and requirements, ensuring precise satisfaction and excellence at every stage.INFINITE CUSTOMIZATION OPTIONSAt the forefront of the industry, we lead in CNC services with a comprehensive array of customization options meticulously crafted to meet your exact specifications. From broaching, drilling, and etching to laser machining, milling, rapid prototyping, turning, and wire EDM, our services are as versatile as your imagination, offering limitless possibilities for groundbreaking innovation.CERTIFIED QUALITY, TRUSTED RELIABILITYWith TUV accreditation, our products stand as a testament to international quality standards. Our high-precision parts, renowned for their reliability and superior quality, are engineered to inspire confidence and are ideally suited for a vast array of industries, ensuring your trust in our unwavering craftsmanship.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur seamless and customer-centric payment solutions, including PayPal, T/T, and Trade Assurance, are designed to streamline your purchasing experience. Begin with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts a simple and hassle-free journey.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly harness a suite of world-class, state-of-the-art CNC machinery, each boasting precision control systems that guarantee extraordinary micrometer-level accuracy. Our top-tier five-axis simultaneous machining center embodies our unwavering dedication to efficiency and precision, expertly handling intricate multi-sided parts with unmatched finesse. This groundbreaking technology not only enhances machining quality but also significantly amplifies efficiency, positioning us well beyond industry benchmarks.2. Expert Technical Team: Our greatest asset is the remarkable proficiency of our team of seasoned engineers and technicians, each bringing over a decade of rich experience. Through in-depth professional training, our experts cultivate profound insights into the complexities of CNC machining. Whether it's routine part production or the fabrication of precision-driven, highly intricate components, our team's expertise ensures every project is executed with immaculate precision, guaranteeing smooth production flows through unrivaled mastery.3. Tailored Customization Service: Recognizing the distinct needs of each client, Suzhou Provence is committed to an exceptional customization service ethos. We engage deeply from the initial design phase, leveraging advanced CAD/CAM technology to refine and swiftly translate designs into machining solutions tailored to customer specifications and drawings. Whether engaging in single-piece custom orders or managing small-batch, diverse production, our adaptive approach seamlessly aligns with an extensive array of client requirements with precision and agility.4. Superior Quality Control: Our unwavering commitment to excellence is embodied in a comprehensive and rigorous quality control framework that permeates the entire production process. Employing advanced inspection tools like coordinate measuring machines, we meticulously scrutinize every detail from raw material selection to final product delivery. This meticulous approach assures products consistently surpass the 99% qualification threshold, offering customers the confidence of receiving superior, reliable products.5. Streamlined Production and Delivery: Through meticulous refinement of our production processes and the deployment of an intelligent management system, we achieve precise scheduling and carry out production plans with remarkable efficiency. This well-orchestrated strategy, coupled with stringent quality oversight, significantly reduces production cycles. Our robust supply chain management and logistics systems promise rapid, secure product delivery, empowering our clients to seize a competitive market advantage with complete confidence.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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