IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Precision CNC Machining Workshop Stainless Steel Aluminum Copper Product Aerospace Custom Machining1
Copper Alloy, Custom Machining, Aerospace Machining
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC MACHINING SERVICEHigh Precision Machining Capabilities:Discover the epitome of excellence with our custom CNC parts machining service. Our advanced setup is designed to masterfully handle precision challenges, offering an extensive array of processes that include broaching, drilling, etching, laser machining, milling, turning, and the incredibly detailed wire EDM. Each operation is executed with absolute precision, ensuring your projects achieve flawless accuracy and superior quality.Material Variety:With an impressive capability to manage a wide spectrum of materials, our service is second to none. Whether it's the strength of stainless steel, the adaptability of aluminum, or the timeless beauty of brass, bronze, and copper, we confidently cover all bases. Our expertise extends to working with hardened and precious metals, and our mastery over steel alloys allows us to fulfill even the most complex and demanding requirements of our clients.Customization Options:Experience the freedom of infinite possibilities with our unparalleled customization options. We offer meticulous customization in size and color to ensure your project perfectly mirrors your vision. If your design is a masterpiece in need of specific dimensions or a unique shade, our committed team is here to partner with you in transforming your distinct concept into a stunning reality.Rapid Prototyping and OEM Service:Embrace the future with our rapid prototyping expertise and distinguished OEM services. Our dedication to collaboration ensures that every custom part is engineered to the pinnacle of quality, perfectly aligned with your demands. By partnering closely with you, we bring cutting-edge ideas to life swiftly and with precision, paving the way for high-performance solutions tailored to your specifications.Product ParametersCNC MACHINING SERVICEModel NOCustomizedProduction TypeMass ProductionMax Working Size2000*1600*1000mmQC Control100%Inspection Before ShipmentDrawing FormatStep/STP/Lgs/X- T/StI/CAD/Pdf/DwgRoughnessRa0.2-Ra3.2(Custom Available)OEM/ODMProfessional OEM ODM Custom Metal FabricationSurface FinishSandblasting,Anodizing,Plating,Polishing,EtcTolerance0.01+/-0.005Mm(Custom Available)Equipment3/4/5 Axis Center Machining/Milling/Lathe,EtcTransport PackageAccording To Customer RequestedTrademarkCustomizedHS Code7601101000 ExamineComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier, CMMSurface TreatmentAnodizing,Plating,Brushing,Sandblasting,PolishingMachining MethodCNC MachiningModel NoCustomDelivery TimeSample Day:Within 7 Days;Mass Production:15~45Size &ColorCustomized Size&ColorFeatureHigh PerformanceMaterial CapabilitiesAluminum,Brass,Stainless Steel,Steel Alloys,EtcServiceMachinging,Bending,Punching,Painting,EtcProduct TypeMedical PartsTypeAuto,Motorcycle,Industry,Electonic Medical,MachineSpecificationAccording To Customer RequestedOriginSuzhouProduction Capacity50000 PCSExamineDepth Caliper Vernier, General Protractor, Clock Gauge, Internal Centimeter MeterQuality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosTYPES OF CNC MACHININGThe expansive universe of CNC machining unfolds a myriad of services meticulously engineered for both intricate and complex designs. From cutting-edge CNC routing machines, ideal for exquisite detailing, to the sophisticated 5-axis CNC machining that deftly maneuvers the most intricate geometries, our capabilities are boundless. Precision-driven operations such as CNC machining lathe meticulously craft perfectly symmetrical parts. Furthermore, advanced technologies like CNC plasma cutting and laser CNC cutting machines are crafted to slice through diverse materials with unmatched precision and finesse.APPLICATIONS AND MATERIALSCNC machining services stand as a pivotal cornerstone across numerous industries, serving a critical role in aerospace, automotive, and medical sectors, among others. The astounding versatility of CNC technology empowers our expertise to navigate a diverse array of materials, including metals, plastics, and wood. Specialized offerings such as CNC routing wood and CNC cutting machine wood reflect our unwavering commitment to excellence in carpentry and woodworking projects, ensuring each creation meets the pinnacle of craftsmanship standards.FEATURES AND ADVANTAGESThe advantages of utilizing CNC machining services are both plentiful and profound. Chief among these are precision and repeatability, which ensure every component is meticulously crafted to exact specifications with steadfast consistency. This precision shines especially in services such as CNC cutting and CNC machining milling, where painstaking detail and accuracy are paramount. Moreover, the remarkable flexibility of CNC systems facilitates effortless design modifications, significantly enhancing manufacturing agility and responsiveness.CHOOSING THE RIGHT CNC MACHINING SERVICESelecting the perfect CNC service involves a thorough grasp of the project's specific needs. The decision rests on multiple factors, including the material type, part complexity, and desired finish. Services like CNC routing, CNC turning, or laser CNC cutting each provide distinct advantages, and choosing the right one is crucial for achieving superior results. Assessing the capabilities of the CNC machinery and the proficiency of the operators is vital to ensuring the final product aligns flawlessly with the highest standards and expectations.MATERIALS USED IN CNC MACHINING MANUFACTURINGCNC machining manufacturers expertly leverage a diverse spectrum of materials to fuel their innovative processes. Among the most favored selections are:Stainless Steel/Aluminum Alloys/Copper/Plastics/Titanium AlloysOur Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are proud to harness cutting-edge CNC equipment from around the globe, meticulously crafted to deliver extraordinary machining precision at the micrometer level. Our premier five-axis simultaneous machining centers exemplify our unwavering commitment to excellence, adeptly executing intricate multi-sided machining on complex parts with seamless precision in a single setup. This innovation not only enhances machining efficiency but also significantly elevates quality, positioning us head and shoulders above industry standards.2. Professional Technical Team: Our production acumen is powered by a team of experienced engineers and technicians, forming the cornerstone of our technical expertise. Each team member undergoes comprehensive professional training and possesses an impressive average of over ten years of industry experience. Their deep-rooted knowledge of CNC machining, whether working on standard parts or intricate high-precision components, ensures that each project is executed with unmatched professional precision, guaranteeing flawless, seamless production with every endeavor.3. Customization Service Capability: Recognizing that every client has unique needs, we are fully committed to providing bespoke solutions. From the initial design phase, we engage closely with clients, translating their specific requirements and designs into tangible realities using state-of-the-art CAD/CAM technology. Whether it's a one-off customization or diverse small-batch production, our agile methodology allows us to rapidly develop personalized machining solutions, skillfully addressing the diverse needs of our clientele.4. Uncompromising Quality Control: Our dedication to quality is resolute, supported by a comprehensive quality control system that meticulously examines every production stage, from material selection to the final dispatch. We utilize advanced inspection tools, such as coordinate measuring machines, for real-time evaluations of dimensional precision and surface quality. With ongoing enhancements to our quality management practices, we consistently achieve a product qualification rate exceeding 99%, ensuring our clients receive products of exceptional and dependable quality.5. Efficient Production and Delivery: Through meticulous optimization of our production processes and an intelligent production management system, we achieve precise scheduling and execution, enhancing efficiency without sacrificing quality. Our robust supply chain management and logistics guarantee that our products are delivered promptly and securely, offering our clients a crucial competitive edge in the market landscape.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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