IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Precision CNC Machined Sheet Metal Components for Aviation and Healthcare1
Copper Alloy, Aerospace Part, Healthcare Part
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionSHEET METAL SERVICEHigh Precision Fabrication Services: With our exceptional aluminum sheet metal fabrication service, we bring precision to perfection. Our expertise in high-precision cutting, bending, punching, and welding caters to a multitude of applications. Whether you require custom designs or sizes, we deliver with finesse and accuracy, tailored precisely to your specifications.Multi-Material Options: Understanding the diverse needs of our customers, we provide top-notch fabrication services for a variety of materials. From the robustness of 304 stainless steel to the versatility of 5052 aluminum, and the elegance of brass, bronze, and copper, we ensure our clients have an extensive selection to choose from, perfectly aligning with their project requirements.Customization and ODM/OEM Services: Our comprehensive OEM and ODM services are designed to facilitate the customization of metal components, parts, and sheet metal fabrication. Each project is crafted to meet specific customer requirements, making us the go-to partner for businesses that demand bespoke solutions for their unique challenges.Advanced Surface Treatment Options: Elevate the allure and resilience of your sheet metal products with our advanced surface treatment options. We offer a myriad of finishes including anodizing, sandblasting, powder coating, and polishing. These treatments not only enhance visual appeal but also fortify the durability, ensuring your products stand the test of time and meet the highest standards of excellence.Product ParametersSHEET METALProduct NameCNC Punching Deep Drawn Automotive Auto Sheet Metal Precision Aluminum Stamping PartsProduction ProgressesPurchasing Raw Material / Do Inspection On Raw Material/ Make Mould/Make Samples / Inspection Samples/ Sample Approvel By Customer / Mass Production/ Surface Finishing/ Packing /Delivery.Tolerance0.8~2.0 mmMaterial SelectionSteel,Stainless Steel,Brass,Copper,Aluminum,Etc.Mainly Material Used As Below;1)Aluminum: 6061,6063,7075,60822)Stainless Steel: SUS303,SUS304,SUS316L,SUS4303)Steel: SPCC,SECC,SGCC And EctSurface TreatmentHeat Treatment /Mirror Polishing/Electronic Polishing / (Zinc, Nickel, Chrome, Tin, Brass, Gold, Silver, Titanium) Plating / Electrophoresis / Black Oxide / Hot-Dip Galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser Etching / Dacromet Coating / Enamel.Payment TermsT/T, LCPacking DetailInner Packing: PE Bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing.Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case Or CustomizedServiceOEM/ODM Stamping ServiceTooling/Moulds Design And Make ServiceDrawing Format AccpetedSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosCUSTOMIZED SOLUTIONSOur manufacturing services are uniquely tailored to cater to each customer's distinctive needs. We offer an impressive array of customized sizes and colors, ensuring that every specific requirement is met with precision and creativity.MATERIAL FLEXIBILITYOur expertise extends across a diverse spectrum of materials, such as stainless steel, carbon steel, brass, and more. This versatility ensures that we can deliver solutions compatible with an extensive variety of applications, meeting the demands of any project.COMPLIANCE AND CERTIFICATIONSOur products are meticulously crafted to conform to stringent industry standards. Proudly bearing the SO/TS16949 certificate, we assure uncompromising quality and reliability, providing you with the ultimate peace of mind.FINISHING OPTIONSWe offer a remarkable selection of finishing options, including polishing, brushing, and powder coating. These options are designed to satisfy both aesthetic desires and functional requirements, enhancing the overall appeal and performance of our products.OEM ACCEPTANCEOur sophisticated manufacturing process is meticulously engineered to meet original equipment manufacturer (OEM) standards. This ensures seamless integration into existing production lines, guaranteeing efficiency and compatibility at every turn.Our Advantages1. Advanced Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we pride ourselves on utilizing state-of-the-art CNC machinery sourced globally, combined with ultra-precision control systems that deliver micrometer-level accuracy. Our flagship five-axis simultaneous machining center exemplifies our technological prowess, effortlessly executing complex, multi-faceted part designs in a single run. This results in a significant leap in both machining efficiency and product quality, setting a benchmark in the industry that surpasses average standards.2. Professional Technical Team: Our team at Suzhou Provence is composed of veteran engineers and adept technicians, each bringing an average of over a decade of specialized expertise in CNC machining. Rigorously trained, our team possesses comprehensive knowledge across a spectrum of machining processes. Whether tasked with standard part fabrication or the intricate crafting of high-precision components, our professionals ensure seamless production flow and exceptional output quality, underpinned by their profound technical acumen.3. Customization Service Capability: We understand that each client's requirements are unique, and at Suzhou Provence, our exceptional ability to customize services stands out. Engaging from the initial product design phase, we leverage cutting-edge CAD/CAM technology to optimize and tailor designs to the client's specifications and blueprints. Whether the need is for one-off customization or varied small-batch production, our agile approach ensures we adeptly accommodate the diverse and dynamic needs of our clientele, offering swift and tailored machining solutions.4. High Quality Control: Our commitment to excellence is reflected in our rigorous quality control system at Suzhou Provence. Every phase, from raw material acquisition to the final product shipment, is subjected to meticulous inspection. Employing advanced inspection tools like coordinate measuring machines, we conduct ongoing monitoring and evaluation of product dimensions and surface standards. By continuously refining our quality management protocols, we consistently achieve a remarkable product qualification rate exceeding 99%, thus assuring our clients of unparalleled product reliability and superiority.5. Efficient Production and Delivery: Precision and efficiency define the production ethos at Suzhou Provence. With a carefully optimized production workflow complemented by a sophisticated intelligent management system, we ensure precise scheduling and execution of production plans. This comprehensive approach not only upholds stringent quality standards but also significantly reduces production timelines. Coupled with a robust supply chain and logistics framework, we assure prompt and secure product delivery, empowering our clients with a strategic market edge.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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