IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Custom Precision CNC Machining Polishing Cutting Copper Bronze Brass Metal Processing Machining Components1
Copper Alloy, Machining Components, Custom Components
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes represent the pinnacle of precision engineering mastery, where excellence is not merely an aspiration but the standard benchmark. These expertly crafted machines are meticulously programmed to execute the most intricate cuts with breathtaking accuracy, consistently achieving tolerances within a few microns. Perfectly engineered for creating components with intricate geometries and delicate details, they define advanced manufacturing at its best. Equipped with cutting-edge multi-axis functionalities, including both 3-axis and 5-axis configurations, CNC lathes facilitate simultaneous machining across multiple surfaces. This transformative innovation dramatically reduces setup time and amplifies operational efficiency, rendering CNC lathes an essential cornerstone for meeting even the most demanding manufacturing challenges.The versatility of CNC turning services is unparalleled, deftly accommodating a vast spectrum of materials with unmatched precision. Whether dealing with resilient metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning guarantees extraordinary accuracy with each cut. This adaptability ensures optimal outcomes, irrespective of the material's hardness or softness, establishing itself as the definitive solution for a multitude of applications across diverse industries, truly highlighting its boundless potential.Benefits of CNC Turning ServicesCNC turning services deliver unrivaled consistency, ensuring that every piece is a perfect duplicate of the last with exceptional precision, even in large-scale production runs. This dependability ensures that each component adheres to the highest standards, maintaining flawless quality throughout the entire manufacturing process.Automation stands as a cornerstone of CNC turning, dramatically lowering labor expenses while minimizing material waste. This methodology results in a more sustainable and cost-efficient production process, seamlessly aligning with contemporary environmental and economic strategies.Featuring state-of-the-art high-speed machining capabilities, CNC turning significantly accelerates production timelines. This heightened efficiency dramatically reduces costs without compromising on quality, ensuring rapid turnaround and the prompt delivery of superior products.CNC turning excels in crafting complex shapes, including threads, grooves, and contours. This remarkable capability enhances both the complexity and functionality of machined parts, providing innovative solutions that satisfy diverse design specifications and functional demands with exceptional precision and sophistication.CNC turning stands as the premier choice for manufacturing rotating components such as shafts, bolts, and fittings. It remains the preferred method for producing high-quality, dependable parts that meet the rigorous standards of industries demanding precision and durability.CNC turning achieves a flawless, precise surface finish, often eliminating the requirement for additional finishing processes. With customizable options ranging from polished to matte finishes, it offers the flexibility needed to fulfill specific project requirements, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGEmbark on a thrilling adventure into the world of exceptional precision with our state-of-the-art CNC machining services, where unparalleled excellence is not just a promise but a tangible reality. Our precision is truly peerless, with tolerances expertly maintained within a phenomenal range of 0.01-0.05mm. Entrust your unique requirements to our master craftsmen, who craft bespoke stainless steel mechanical parts that not only meet but consistently surpass the industry's most stringent quality standards, ensuring outstanding performance and unwavering reliability.VERSATILE MATERIAL CAPABILITIESDelve into a vast universe of material possibilities with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This diverse array empowers us to meet a broad spectrum of customer needs and preferences with unmatched precision and satisfaction, guaranteeing that each production stage is impeccably tailored to your exact specifications.INFINITE CUSTOMIZATION OPTIONSAs a trailblazer in the CNC services market, we provide a comprehensive suite of customization options, each carefully crafted to align with your specific requirements. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as diverse as your imagination, paving the way for endless possibilities in innovative breakthroughs and bespoke precision.CERTIFIED QUALITY, TRUSTED RELIABILITYEndorsed by the esteemed TUV accreditation, our products stand as a hallmark of international quality excellence. Renowned for their reliability and exquisite craftsmanship, our high-precision parts are engineered to instill confidence and serve a diverse range of industries, reinforcing your trust in our unwavering dedication to unmatched excellence and superior engineering expertise.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur seamless and customer-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. With a minimum order quantity starting at just one piece for sample orders, we ensure that acquiring your custom stainless steel mechanical parts is a smooth and straightforward process, guaranteeing you receive precisely what you need, precisely when you need it.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are redefining precision engineering excellence. Our avant-garde CNC machinery, equipped with next-generation precision control systems, achieves unparalleled micrometer-level precision. The advanced five-axis simultaneous machining center is a testament to our unwavering dedication to precision and operational efficiency, skillfully managing complex, multi-sided components with the utmost finesse. This revolutionary technology not only enhances machining quality but also exponentially increases efficiency, positioning us at the vanguard of industry standards and innovation.2. Expert Technical Team: Our most priceless asset is our team of highly experienced engineers and technicians, boasting over ten years of extensive expertise. Through rigorous professional training, they hone their skills and gain an intricate understanding of CNC machining complexities. Whether executing standard part production or crafting intricate components with precision, our team's expertise ensures impeccable accuracy in every project. Their unwavering dedication to excellence drives our success, ensuring seamless production flows and unmatched proficiency.3. Tailored Customization Service: At Suzhou Provence, we champion a robust customization ethos, recognizing that each client has distinct needs. From the initial design phase, we immerse ourselves, harnessing advanced CAD/CAM technology to translate designs into bespoke machining solutions tailored to exact specifications. Whether handling single-piece custom orders or small-batch production, our adaptive approach harmonizes effortlessly with a broad spectrum of client requirements, delivering precision and flexibility that consistently surpass expectations.4. Superior Quality Control: Our unwavering commitment to excellence is highlighted by a meticulous quality control framework embedded in every facet of our production process. Utilizing advanced inspection tools such as coordinate measuring machines, we scrutinize every detail from raw material selection to final product delivery. This rigorous methodology ensures our products consistently exceed a 99% qualification threshold, providing our customers with the assurance of receiving superior, durable products that withstand the test of time.5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we accomplish precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, coupled with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a competitive market advantage with absolute confidence in our unwavering commitment to deliver excellence every time.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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