IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Custom Precision CNC Machining Polishing Cutting Aluminum Part Processing Machining Product1
Copper Alloy, Machining Product, Custom Machining Product
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but the standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. Featuring state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.The adaptability of CNC turning services is unrivaled, elegantly processing a diverse range of materials with unparalleled precision. Whether handling robust metals such as steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures exceptional accuracy in every cut. This versatility guarantees optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries, serving as a testament to its limitless potential.Benefits of CNC Turning ServicesCNC turning services offer unparalleled consistency, ensuring every part is a perfect replica of the next with exceptional precision, even in mass production runs. This reliability guarantees that each component meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.Automation is a fundamental pillar of CNC turning, significantly reducing labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives.Boasting cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly reduces costs without sacrificing quality, ensuring rapid turnover and the timely delivery of superior products.CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGStep into the realm of unmatched precision with our state-of-the-art CNC machining services, where superior craftsmanship and precision are not just promises, but palpable realities. Our extraordinary precision boasts remarkable tolerances of 0.01-0.05mm, setting a benchmark in the industry. Entrust your unique requirements to our skilled artisans, who deliver custom stainless steel mechanical components that not only meet but surpass the industry's stringent quality benchmarks, ensuring unrivaled performance and steadfast reliability.VERSATILE MATERIAL CAPABILITIESExplore a broad spectrum of material options with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive range empowers us to meet diverse customer needs and preferences with unmatched precision, ensuring complete satisfaction through every production phase, tailored expertly to your unique specifications.INFINITE CUSTOMIZATION OPTIONSAs a frontrunner in the CNC services sector, we provide an extensive array of customization options, meticulously aligned with your individual requirements. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities unfold endless possibilities for groundbreaking innovation and bespoke precision, all tailored to fulfill your creative vision.CERTIFIED QUALITY, TRUSTED RELIABILITYEndorsed by the esteemed TUV certification, our products exemplify international quality excellence. Renowned for their reliability and superior craftsmanship, our high-precision parts are engineered to instill confidence and cater to a multitude of industries, reinforcing your trust in our unwavering commitment to excellence and engineering brilliance.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur streamlined, customer-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Start with a minimal order quantity as low as one piece for sample orders, ensuring a seamless acquisition of your bespoke stainless steel mechanical components, delivered precisely when and how you need them.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we are proud innovators in the realm of precision manufacturing. Our state-of-the-art CNC machinery, equipped with cutting-edge precision control systems, ensures unmatched micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center is a testament to our relentless pursuit of precision and efficiency, masterfully managing intricate multi-sided parts with unparalleled finesse. This pioneering technology not only enhances machining quality but also dramatically boosts efficiency, positioning us as leaders in industry standards and benchmarks.2. Expert Technical Team: Our greatest asset is our team of experienced engineers and technicians, each with over a decade of profound expertise. Through comprehensive professional training, they enhance their skills and develop a deep understanding of CNC machining intricacies. Whether executing standard part production or crafting intricate components, our team's expertise assures impeccable accuracy in every project. Their unwavering dedication to excellence is the driving force behind our success, ensuring smooth production flows and unparalleled proficiency.3. Tailored Customization Service: At Suzhou Provence, we embrace a robust customization ethos, recognizing that each client has unique needs. From the initial design stage, we engage deeply, leveraging advanced CAD/CAM technology to transform designs into bespoke machining solutions tailored to specifications. Whether managing single-piece custom orders or small-batch production, our adaptable approach aligns seamlessly with a diverse range of client requirements, delivering precision and agility that consistently exceed expectations.4. Superior Quality Control: Our unwavering commitment to excellence is underscored by a meticulous quality control framework integrated into every aspect of our production process. Utilizing advanced inspection tools like coordinate measuring machines, we scrutinize every detail from raw material selection to final product delivery. This rigorous approach ensures our products consistently surpass a 99% qualification threshold, providing customers the assurance of receiving superior, reliable products that stand the test of time.5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, coupled with stringent quality oversight, significantly reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market advantage with complete confidence in our unwavering ability to deliver excellence every time.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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