IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Precision CNC Machining Polishing Cutting Stainless Steel Processing Machining Components1
Copper Alloy, Machining Components, Precision Components
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but the standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. Featuring state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.Experience the unrivaled adaptability of CNC turning services, skillfully designed to elegantly process an impressive array of materials with precision beyond compare. From robust metals like steel, aluminum, brass, and titanium to advanced plastics and composites, CNC turning guarantees exceptional accuracy in every cut. Its remarkable versatility ensures optimal results, regardless of the material's hardness or softness, firmly establishing itself as the conclusive solution for a wide variety of applications across numerous industries. This serves as a shining testament to its limitless potential.Benefits of CNC Turning ServicesDiscover the unparalleled consistency of CNC turning services, where every part emerges as a perfect replica of the next with exceptional precision, even in mass production runs. This unwavering reliability guarantees that each component consistently meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.Automation stands as a fundamental pillar of CNC turning, significantly reducing labor costs while minimizing material waste. This efficient approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives to deliver impactful results.With cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly drives down costs without compromising on quality, ensuring rapid turnover and the timely delivery of superior products to meet demanding market needs.CNC turning excels in the art of crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, providing innovative solutions that precisely meet diverse design specifications and functional requirements with sophistication.CNC turning emerges as the ultimate choice for producing rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, consistently meeting the exacting standards of industries that demand unparalleled precision and durability.CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGEmbark on an exhilarating journey into the realm of supreme precision with our advanced CNC machining services, where excellence is not just a promise, but a tangible reality. Our commitment to precision is unparalleled, maintaining tolerances within a breathtakingly exact range of 0.01-0.05mm. Entrust your unique requirements to our expert craftsmen, who skillfully create bespoke stainless steel mechanical parts that not only meet but exceed the industry's most stringent quality standards, ensuring exceptional performance and unwavering reliability.VERSATILE MATERIAL CAPABILITIESExplore a vast universe of material possibilities with our extensive selection, featuring aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This wide array empowers us to precisely meet a diverse range of customer needs and preferences, ensuring unmatched precision and satisfaction throughout every stage of production. Every detail is meticulously tailored to your exact specifications.INFINITE CUSTOMIZATION OPTIONSAs a vanguard in the CNC services market, we offer an extensive suite of customization options, each meticulously crafted to align with your unique requirements. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as diverse as your imagination allows, unlocking endless possibilities for innovative breakthroughs and bespoke precision.CERTIFIED QUALITY, TRUSTED RELIABILITYEndorsed by the prestigious TUV accreditation, our products stand as a testament to international quality excellence. Renowned for their reliability and superior craftsmanship, our high-precision parts are engineered to instill confidence and serve a wide array of industries, reinforcing your trust in our unwavering dedication to unparalleled excellence and superior engineering expertise.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur seamless, customer-focused payment solutions, featuring PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Start with a minimum order quantity as low as one piece for sample orders, streamlining the acquisition of your custom stainless steel mechanical parts. This ensures you receive exactly what you need, precisely when you need it, making the process as smooth and straightforward as possible.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand at the forefront of precision craftsmanship, redefining industry standards with our state-of-the-art CNC machinery. Our equipment is equipped with the latest precision control systems, achieving unparalleled micrometer-level accuracy. The sophisticated five-axis simultaneous machining center exemplifies our dedication to precision and efficiency, adeptly managing complex, multi-sided components with skillful finesse. This advanced technology not only enhances machining quality but also significantly amplifies efficiency, establishing us as leaders in industry benchmarks.2. Expert Technical Team: Our greatest strength lies in our team of seasoned engineers and technicians, each with over a decade of invaluable expertise. Through rigorous professional training, they sharpen their skills and gain a comprehensive understanding of CNC machining intricacies. Whether executing standard part production or crafting complex components with precision, our team's expertise ensures impeccable accuracy in every project. Their unwavering dedication to excellence drives our success, guaranteeing seamless production flows and unmatched proficiency.3. Tailored Customization Service: At Suzhou Provence, we are deeply committed to a robust customization ethos, recognizing the unique needs of each client. From the initial design phase, we engage closely with clients, utilizing advanced CAD/CAM technology to translate designs into bespoke machining solutions tailored to exact specifications. Whether handling single-piece custom orders or small-batch production, our flexible approach aligns precisely with a wide range of client requirements, delivering precision and agility that consistently surpass expectations.4. Superior Quality Control: Our unwavering commitment to excellence is embodied in a meticulous quality control framework integrated into every aspect of our production process. Employing advanced inspection tools such as coordinate measuring machines, we meticulously examine every detail from raw material selection to final product delivery. This rigorous process ensures our products consistently exceed a 99% qualification threshold, providing customers with the assurance of receiving superior, reliable products that stand the test of time.5. Streamlined Production and Delivery: Through meticulous optimization and the integration of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, coupled with stringent quality oversight, significantly reduces production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, allowing our clients to gain a formidable market edge with complete confidence in our unwavering commitment to excellence.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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