IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Custom Machining Precision CNC Machine Parts for Industrial Equipment1
Copper Alloy, Machine Parts, Custom Machine Parts
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but a standard. These masterful machines are precisely programmed to perform the most delicate of cuts with astounding accuracy, routinely achieving tolerances within a few microns. Perfectly tailored for crafting components with intricate geometries and delicate details, they embody the pinnacle of advanced manufacturing. With state-of-the-art multi-axis capabilities, including both 3-axis and 5-axis options, CNC lathes enable simultaneous machining across multiple surfaces. This revolutionary advancement significantly reduces setup times and enhances operational efficiency, making CNC lathes an indispensable cornerstone for even the most sophisticated manufacturing demands.The adaptability of CNC turning services is unrivaled, elegantly processing a diverse range of materials. Whether handling strong metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This versatility guarantees optimal results, regardless of the material's hardness or softness, establishing itself as the ultimate solution for a wide variety of applications across numerous industries.Benefits of CNC Turning ServicesCNC turning services offer unparalleled consistency, ensuring every part is a perfect replica of the next with exceptional precision, even in mass production runs. This reliability guarantees that each component meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.Automation is a fundamental pillar of CNC turning, significantly reducing labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with modern environmental and economic initiatives.Boasting cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This enhanced efficiency significantly reduces costs without sacrificing quality, ensuring rapid turnover and the timely delivery of superior products.CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This extraordinary capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.CNC turning is the ultimate choice for the production of rotating components like shafts, bolts, and fittings. It remains the favored method for manufacturing high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options including polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGEmbark on a journey of unmatched precision and excellence with our CNC machining services, where accuracy reaches its zenith. With tolerances meticulously maintained between an impeccable 0.01-0.05mm, our commitment to meticulous details is unparalleled. Trust in our expert craftsmanship to create tailor-made stainless steel mechanical parts, seamlessly aligning with the industry's most stringent quality standards.VERSATILE MATERIAL CAPABILITIESDiscover a universe of material possibilities with our extensive selection, including aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and steel alloys. This comprehensive range enables us to precisely fulfill diverse customer preferences and requirements, ensuring precision and satisfaction at every stage.INFINITE CUSTOMIZATION OPTIONSAt the forefront of the CNC services industry, we provide a comprehensive array of customization options meticulously crafted to meet your exact specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our services are as varied as your needs, offering limitless possibilities for groundbreaking innovation.CERTIFIED QUALITY, TRUSTED RELIABILITYWith TUV accreditation, our products stand as a testament to international quality standards. Our high-precision parts, renowned for their reliability and exceptional quality, are engineered to instill confidence and are ideally suited for a wide array of industries, ensuring your trust in our unwavering craftsmanship.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur seamless and client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are crafted to streamline your purchasing experience. Start with a minimum order quantity as low as one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and straightforward process.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we proudly harness the power of world-class, state-of-the-art CNC machinery. Each apparatus is equipped with the latest precision control systems, delivering unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center epitomizes our unwavering commitment to both efficiency and precision, expertly managing complex multi-sided parts with exceptional skill. This groundbreaking technology not only elevates machining quality but also significantly boosts efficiency, placing us far above industry standards and benchmarks, ensuring that every project we undertake surpasses expectations.2. Expert Technical Team: Our core competency is rooted in the extraordinary expertise of our seasoned engineers and technicians, each possessing an average of over ten years of invaluable industry experience. Through rigorous professional training, our specialists develop profound insights into the intricacies of CNC machining. Whether we're engaged in standard part production or crafting precision-driven, highly intricate components, our team's unparalleled expertise ensures each project is carried out with flawless precision, promoting smooth production flows and unmatched proficiency that consistently exceed client expectations.3. Tailored Customization Service: Understanding that every client has unique needs, Suzhou Provence fosters a robust customization service ethos. We are deeply engaged right from the initial design phase, leveraging advanced CAD/CAM technology to refine and swiftly convert designs into bespoke machining solutions tailored meticulously to customer specifications and drawings. Whether handling single-piece custom orders or managing small-batch, diverse production, our adaptive approach aligns seamlessly with a broad spectrum of client requirements, delivering precision and agility that meet and exceed customer expectations.4. Superior Quality Control: Our unwavering dedication to excellence is highlighted by a comprehensive and meticulous quality control framework that infuses every aspect of the production process. Utilizing cutting-edge inspection tools such as coordinate measuring machines, we meticulously supervise every detail from raw material selection to the final product delivery. This rigorous approach ensures our products consistently exceed the 99% qualification threshold, providing customers with the assurance of receiving superior, reliable products that embody our commitment to quality.5. Streamlined Production and Delivery: By meticulously optimizing our production processes and implementing an intelligent management system, we achieve precise scheduling and execute production plans with exceptional efficiency. This strategically structured approach, combined with stringent quality monitoring, significantly reduces production cycles. Our robust supply chain management and logistics systems ensure fast, secure product delivery, empowering our clients to achieve a formidable market advantage with full confidence in our capabilities.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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