IPDB › China Industry › Metallurgy, Mineral & Energy › Alloy
Customized Precision CNC Machining Turning Cutting Metal Processing Machining Factory1
Copper Alloy, Machining Factory, Customized Factory
Suzhou Provence Precision Manufacturing Co., Ltd.
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Product Description Product DescriptionCNC TURNING MACHINE SERVICECNC lathes epitomize the zenith of precision engineering, where excellence is not just a goal but the standard. These sophisticated marvels of machinery are expertly programmed to execute the most delicate of cuts with astounding accuracy, consistently achieving tolerances within mere microns. Meticulously designed for crafting components with intricate geometries and delicate details, CNC lathes stand as the epitome of advanced manufacturing. With cutting-edge multi-axis capabilities, including both 3-axis and 5-axis options, these machines empower simultaneous machining across multiple surfaces. This groundbreaking advancement markedly diminishes setup times and boosts operational efficiency, rendering CNC lathes an indispensable cornerstone for even the most demanding and sophisticated manufacturing requirements.The adaptability of CNC turning services is truly unparalleled, gracefully processing an extensive array of materials. Whether working with robust metals like steel, aluminum, brass, and titanium, or advanced plastics and composites, CNC turning ensures precision in every cut. This versatility guarantees optimal results, irrespective of the material's hardness or softness, establishing itself as the quintessential solution for a wide variety of applications across numerous industries.Benefits of CNC Turning ServicesCNC turning services offer unmatched consistency, ensuring each part is an exact replica of the next with exceptional precision, even in large-scale production runs. This reliability ensures that every component meets the highest standards, maintaining impeccable quality throughout the entire manufacturing process.Automation is a cornerstone of CNC turning, significantly lowering labor costs while minimizing material waste. This approach results in a more sustainable, cost-effective production process, perfectly aligning with today's environmental and economic initiatives.Boasting cutting-edge high-speed machining capabilities, CNC turning dramatically accelerates production times. This heightened efficiency significantly cuts costs without compromising quality, ensuring rapid turnover and the timely delivery of superior products.CNC turning excels at crafting complex shapes such as threads, grooves, and contours. This exceptional capability enhances the complexity and functionality of machined parts, offering innovative solutions that meet diverse design specifications and functional requirements with precision and sophistication.CNC turning is the ultimate choice for producing rotating components like shafts, bolts, and fittings. It remains the favored method for fabricating high-quality, reliable parts, meeting the exacting standards of industries that demand precision and durability.CNC turning achieves a smooth, precise surface finish, often eliminating the need for additional finishing processes. With customizable options such as polished or matte finishes, it offers the versatility necessary to meet specific project demands, ensuring both aesthetic and functional excellence.Product ParametersCNC TURNING MACHINING SERVICEMaterial1) Aluminum: AL 6061-T6, 6063, 7075-T Etc.2) Stainless Steel: 303,304,316L, 17-4(SUS630) Etc.3) Steel: 4140, Q235, Q345B,20#,45# etc.4) Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc.5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc.6) Copper, Bronze, Magnesium Alloy, Delrin, POM,Acrylic, PC, Etc.FinishSandblasting, Anodize Color, Blackenning, Zinc/Nickl Plating, Polish.Power Coating, Passivation PVD, Titanium Plating, Electrogalvanizing.Electroplating Chromium, Electrophoresis, QPQ(Quench-Polish-Quench).Electro Polishing,Chrome Plating, Knurl, Laser Etch Logo, Etc.Main EquipmentCNC Machining Center(Milling), CNC Lathe, Grinding Machine.Cylindrical Grinder Machine, Drilling Machine, Laser Cutting Machine,Etc.Drawing FormatSTEP,STP,GIS,CAD,PDF,DWG,DXF Etc Or Samples.Tolerance+/-0.01mm ~ +/-0.05mmSurface RoughnessRa 0.1~3.2InspectionComplete Inspection Lab With Micrometer, Optical Comparator, Caliper Vernier,CMM.Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge.CapacityCNC Turning Work Range: φ0.5mm-φ200mm*500mm.CNC Milling Work Range: 600mm*1100mm*600mm.Quality Control SystemTypes of DetectionTesting ItemsTesting Methods/ToolsApplication ScenariosFeaturesDimensional InspectionLength, Diameter, Hole DiameterVernier Caliper, Micrometer, Internal Diameter GaugeRegular dimensional measurement of shaft and hole partsFast and cost - effective, with an accuracy of ±0.01 to 0.02 mm Complex contour dimensionsCoordinate Measuring Machine (CMM)Precision molds and complex curved surface partsHigh precision (±1 to 3 μm), capable of measuring three - dimensional geometric featuresGeometric Tolerance InspectionRoundness, CylindricityRoundness Tester, CMMBearings and precision shaft partsQuantifies shape errors with an accuracy of up to 0.1 μmMaterial Property TestingHardnessRockwell Hardness Tester, Vickers Hardness TesterHardness verification of heat - treated partsPartially destructive, requires a flat specimen surface Metallographic StructureMetallographic Microscope, Scanning Electron Microscope (SEM)Analysis of grain size and phase structure of materialsRequires specimen cutting, polishing and etchingFunctional TestingAssembly Clearance/Fit AccuracyFeeler Gauge, Pneumatic GaugeShaft - hole fit and gear meshing inspectionPneumatic gauge has an accuracy of ±0.5 μm, suitable for batch testing Dynamic Balance DetectionDynamic Balancing MachineHigh - speed rotating parts (impellers, flywheels)Quantifies the unbalance amount, requires setting the rotational speed and correction planeSpecial Process InspectionThread InspectionThread Gauge, Comprehensive Thread Measuring MachineBolts, Nuts, Threaded HolesGo - no - go gauges for quick inspection, CMM can measure all parameters Gear AccuracyGear Measuring Center, Double - Flank Meshing TesterGearbox gears and transmission gearsDetects tooth profile, tooth direction, cumulative pitch error, etc.Non - Destructive TestingInternal Defects (Porosity, Inclusions)X - ray Radiographic Testing (RT), Ultrasonic Testing (UT)Internal quality of castings and weldmentsRT is intuitive but costly, UT is suitable for thick - walled parts Surface Micro - CracksMagnetic Particle Testing (MT), Eddy Current Testing (ET)Surface/near - surface defects of ferromagnetic materialsMT has high sensitivity, ET is suitable for rapid detection of conductive materialsDetailed PhotosEXTRAORDINARY HIGH PRECISION IN CNC MACHININGEmbark on a journey of unparalleled precision with our CNC machining services, where excellence takes a tangible form. Our precision is exceptional, maintaining tolerances within an impressive range of 0.01-0.05mm. Entrust your specific requirements to our masterful craftsmanship, as we create bespoke stainless steel mechanical parts that flawlessly adhere to the industry's most stringent quality criteria, ensuring superior performance and enduring reliability.VERSATILE MATERIAL CAPABILITIESExplore a vast universe of material possibilities with our diverse selection, which includes aluminum, brass, bronze, copper, hardened metals, precious metals, stainless steel, and a variety of steel alloys. This extensive range empowers us to precisely cater to a broad spectrum of customer preferences and requirements, ensuring unmatched precision and satisfaction at every stage of production.INFINITE CUSTOMIZATION OPTIONSAs a leader in the CNC services market, we proudly offer an extensive suite of customization options, each meticulously crafted to meet your unique specifications. From broaching, drilling, etching, laser machining, milling, rapid prototyping, turning, to wire EDM, our capabilities are as diverse as your vision, providing endless opportunities for groundbreaking innovation and tailored precision.CERTIFIED QUALITY, TRUSTED RELIABILITYEndorsed by esteemed TUV accreditation, our products stand as a hallmark of international quality standards. Renowned for their reliability and exceptional craftsmanship, our high-precision parts are engineered to instill confidence and serve a wide array of industries, reinforcing your trust in our unwavering dedication to excellence and superior engineering.FLEXIBLE AND CONVENIENT PAYMENT TERMSALONG WITH EXEMPLARY SERVICEOur seamless, client-focused payment solutions, including PayPal, T/T, and Trade Assurance, are designed to enhance your purchasing experience. Start with a minimal order quantity of just one piece for sample orders, making the acquisition of your custom stainless steel mechanical parts an effortless and streamlined process, ensuring you receive precisely what you need, exactly when you need it.Our Advantages1. Cutting-Edge Equipment and Technology: At Suzhou Provence Precision Manufacturing Co., Ltd., we stand at the forefront of innovation, redefining the landscape of precision manufacturing. Our state-of-the-art CNC machinery, equipped with cutting-edge precision control systems, achieves unparalleled micrometer-level accuracy. Our sophisticated five-axis simultaneous machining center is a testament to our relentless pursuit of perfection in precision and efficiency, adeptly handling intricate multi-sided parts with exceptional expertise. This groundbreaking technology not only elevates machining quality to new heights but also vastly enhances efficiency, securing our position as industry leaders and setting new benchmarks.2. Expert Technical Team: Our most valuable asset is our team of highly experienced engineers and technicians, each with over a decade of rich expertise. Through rigorous professional training, they have refined their skills, gaining profound insights into the intricacies of CNC machining. Whether producing standard parts or crafting highly intricate, precision-driven components, our team's unparalleled expertise guarantees impeccable precision in every project, ensuring smooth production flows and unmatched proficiency. Their unwavering dedication is the foundation of our success.3. Tailored Customization Service: At Suzhou Provence, we embrace a robust ethos of customization, recognizing that each client has unique needs. We engage deeply right from the initial design phase, utilizing advanced CAD/CAM technology to transform ideas into bespoke machining solutions perfectly tailored to meet exact specifications. Whether handling single-piece custom orders or small-batch production, our adaptive approach aligns seamlessly with a broad spectrum of client requirements, delivering precision and agility that consistently exceeds expectations.4. Superior Quality Control: Our unwavering commitment to excellence is exemplified by a meticulous quality control framework that permeates every facet of our production process. Utilizing advanced inspection tools such as coordinate measuring machines, we meticulously oversee every detail, from raw material selection to final product delivery. This scrupulous approach ensures our products consistently surpass the 99% qualification threshold, providing customers with the assurance of receiving superior, reliable products that stand the test of time.5. Streamlined Production and Delivery: Through meticulous optimization and the adoption of an intelligent management system, we achieve precise scheduling and execute production plans with remarkable efficiency. This strategically structured approach, paired with stringent quality oversight, significantly shortens production cycles. Our robust supply chain management and logistics systems ensure rapid, secure product delivery, empowering our clients to gain a formidable market advantage with total confidence in our ability to deliver excellence every time.FAQQ1: What materials do you machine?A: We machine aluminum, brass, copper, carbon steel, stainless steel, alloy or plastics like: Acetal, CPVC, Delrin?, Duration, PAI?, ETFE, FEP, Fluorosint?, Halar?, Kynar?, Neoflon?, Nylatron?, Nylon, PCTFE, Peek, Polyimide, PPS, Polyurethane, PVC, Rulon?, Ryton?, Semitron?, Techtron?, Tefzel?, Torlon?, Turcite?, UHMW, Ultem?, Vespel?, Kel-F?High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q2: What kind of machines do you have?A: We have vertical machining centers and horizontal turning centers with spindles used for tight tolerance milling and turning, such as tool & die work.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q3: I need a CNC machining quote; what kind of machining services do you offer?A: We do the following services: milling, turning, drilling, threading, tapping, part design, prototyping, reverse engineering, low volume or one-off part machine runs, modification of an existing part, material sourcing assistance, limited material warehousing, and parts dispatching. To receive a quote, just send a STEP/PDF file via email to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ4: What are your hours of operation?A: We are available Monday through Friday between 8:30 am and 5:30 pm EST. You may always email your CAD (computer-aided design) files along with the necessary information to usHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ5: Which industries use your CNC machine shop services?A: We serve the Medical device industry, Automobile part industry, Aerospace industry, Automotive industry, Smart Robot industry, Agricultural equipment industry, and Food machinery industry… we are open to extending our machine shop assistance to more industries.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling Parts.Q6: What type of files do you accept?We accept different computer drawing file formats:-STEP (.step) or STP (.STP) formats are ok but are inferior to the format types above-IGES (.iges) and IGS (.igs) are ok but inferior to the formats above-For Autocad users, DXF/DWG files will work fineHigh-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ7: What is your lead time?A: This is a situation-specific topic to be discussed once we have a clear understanding of what needs to be done. We work on a first come first serve basis therefore current workload will factor in. After the receipt of a purchase order in writing, the file is completed, and materials are available, we could say Five business days to Four weeks lead time. This will be subject to the complexity of the parts and quantities of the parts ordered.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ8: Do you accept small-quantity jobs?A: We are geared toward production but we gladly accept small quantities. You may order one part or thousands. We do view each order individually therefore larger orders will automatically receive a price reduction. We do have a minimum dollar amount per order.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ9: Why do you need a CAD drawing to cut a simple rectangle, circle, or letter?A: Even the simplest of shapes require a CAD drawing. That CAD drawing will be imported into CAM (computer-aided manufacturing) software. From that drawing, we would utilize the geometry to apply the toolpath to all entities intended to be machined. We also want to avoid the liability of cutting something that wasn't approved.A CNC machine is a computer-controlled cutting machine used in the manufacturing world. It involves the use of computers to control the machine tools via G-code. Therefore, only a CAD drawing could be used in the CAM software that both gives us a visual representation and controls the machine.High-Quality Customized Milling Service Parts Professional Aluminium CNC Milling PartsQ10: Why do you need to design and machine a work-holding component to machine my parts?A: CNC machines move at a very high rate of speed combined with a massive amount of torque. Maintaining the desired fixed position throughout the force of cutting ensures repeatable results. If the part moves while being machined, the high tolerances of the part will be compromised. Therefore machining a "jig" or workholding fixture may be required to complete the part.
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