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Animal, Beef Fat Vacuum Melting Oil Equipment Production Line1
Agricultural Machinery, Other Agricultural Machinery, Beef Fat Vacuum Melting Oil Equipment Production Line, Animal Fat Oil Production Line, Beef Fat Melting Oil Equipment
Henan Huatai Cereals and Oils Machinery Co., Ltd.
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Product Description fat vacuum melting equipment production lineIn recent years, China's animal oil [feed oil, edible animal oil] processing, demand, health, environmental protection and other requirements are getting higher and higher, the original old open-mouth method smelting pot has been improved with industrial development is not in line with the modern environment produce. Based on the current development prospects of the domestic animal fat industry, our company has successfully developed the latest advanced low-temperature negative pressure smelting refining technology for the shortcomings of old-fashioned fire-fighting animal oil equipment and the demand of new customers for new processes. Our company designs the original earthen pot fire, the labor intensity is large, and the complicated operation of the simmering pot is designed as a high-end automatic assembly line operation; the heat transfer oil is used as the heat medium to absorb the negative pressure production process in the production of large-scale oil, and the production efficiency is greatly improved. Improve; equipment production automation is high, greatly reducing labor costs; oil one-time refining rate is increased, acid price is low, color is good, energy saving and environmental protection, the whole production process is closed production, which greatly compensates for the lack of hygiene in the previous workshop. Adapted to the current environmental protection policy advocated by the state, changed the negative view of most people on animal oil production before; the diversification of equipment production, adapt to a variety of animal oil production raw materials, the animal oil production industry has been promoted to a professional, high-end, formal New steps. Condensation recovery→Vacuum system ↓Fresh/freezing material→Mince→Preheat→Pump supply→Vacuum melting→Oil residue separation ↓ Pressed cake←Pressing←Oil residue ↓ Product oil←Filtering←Crude oil Crushing preheating process:The raw material is twisted into a pelletized state and then enters the preheating pot. The purpose of the preheating is to stir the raw material with the heat conducting oil to achieve a solid-liquid mixing state suitable for the mechanical pump, and reduce the conveying resistance of the mechanical pump. Meet the process requirements for pipeline transportation. On the other hand, the preheating pot serves as a material balancing function for the entire production line.Negative pressure melting process:The preheating pot is preheated into a solid-liquid mixed state, and the raw material is driven into the smelting pot, and the vacuum pump is turned on to make the smelting pot stroke negative pressure and the heat conducting oil warm and smelt. Because of the vacuuming under vacuum, the vacuum temperature of the raw material is 85 degrees, and the vacuum is maintained at -0.03 - 0.06Mpa with the volatilization of the steam. In the vacuum state, the animal oil raw material entering the negative pressure reaction kettle can quickly realize the separation of oil, water and slag. After the temperature of the material is raised to 115 degrees, the basic reaction of the material is completed. Observe the yellow foam of the oil through the mirror to open the lower mouth to observe the dry humidity of the oil residue. After the oil residue is hard, close the heating valve and the vacuum unit to open the oil residue. The separator and the conveyor start to discharge the oil to separate the oil. Different from the melting time of the raw material, the general time is about 1-2 hours.Vacuum dehydration recovery process:The water jet type vacuum jet pump unit is used to generate a negative pressure state in the melting pot, and the vacuum line is matched with a stainless steel tube condensing heat exchanger vacuum condensation recovery system, and the water vapor molecules evaporated in the raw material are mixed with the odor molecular volatiles in a vacuum state. The raw material grease is separated, and flows into the column condenser condenser with the vacuum pipe. Under the cold water circulation heat exchange cooling, the evaporated water vapor volatiles are forcibly condensed into distilled water and collected into the liquid separation tank, thereby effectively ensuring the production of the vehicle. The factory area is odorless.Oil residue separation process:In this process, the refined oil residue mixture is coarsely separated by a stainless steel sieve plate type oil slag separator, and the oil residue larger than 0.5 mm is sent to the pressing section through the scraper conveying device, and the fine oil residue and the oil mixture are pumped into the filter. The machine is finely filtered, and the filter mesh is made of stainless steel 316 stainless steel precision filter screen, and the extracted grease residue is separated into a clear and transparent state. The separated oil slag is transported to the meat powder production line, and the oil is transferred to the finished oil tank/refining production line.Negative pressure melting equipment advantages1,Automatic feeding, oil discharge, slag discharge, automatic operation control automation, greatly reducing labor costs;2,High melting speed under negative pressure (1.5-2h/pot 2.5T), high efficiency;3,Fed from the oil, slag, the material does not fall, all the sealing operation;4,The finished oil has good color and rich aroma, and the peroxide value, acid value and water content are relatively low; (Many customers consider the negative pressure vacuum training to lose the smell of oil. Explanation: The boiling point of water in vacuum state is 80 ° C, the smell of oil Volatile electricity at 200 ° C, the melting temperature of this equipment is up to 120 ° C, is a low-temperature vacuum training, can not reach the evaporation point of the oil odor, so the fragrance of the refined oil is more fragrant, will not be lost.)5,Finished oil residue has good color and low residual oil.Part of Our Overseas ProjectsNo.CountryProject Name1Australia150T/D Vacuum Drying Equipment2Australia100T/D High Material Layer Desolventizer3Bangladesh 30T/D Rice Bran Making Oil Project4Bangladesh 100T/D Rice Bran Making Oil Project5Bangladesh30TPD Sunflower Seed, Mustard Seed Making Oil Project,30T/D Fully Continuous Oil Refining Project6Bangladesh15T/D Rapeseed Oil Refining Project7Bolivia60T/D Soybean Oil Refining Project8Cambodia30T/D Rice Bran Making Oil Project9Cameroon5T/D Palm Oil Stirring Tank10Congo0.5T/H Palm Oil Making Soap Project11Congo15T/H Peanut Making Oil Project12Congo15T/H Palm Fruit Pressing, 10T/H Palm Oil Refining and Fractionation Project13Congo5T/H Palm Fruit Pressing, 5T/D Palm Oil Refining Project14Djibouti2T/D Sunflower Oil Dewaxing Machine15Ethiopia50T/D Soybean Oil Refining Project16Ethiopia100T/D Corn Processing Project17Ethiopia15T/D Peanut and Sunflower Seeds Pressing,5T/D Oil Refining Project18Ethiopia5T/D Crude Oil Refinery Project19Ethiopia250T/D Flax Seed Oil Making Project20Ethiopia50T/D Soybean/Peanut oil press and 30T/D Oil Refining project21Ethiopia15T/DSoybean/Peanut oil press and 10T/D Oil Refining project22Ethiopia200T/D Palm oil deacidification &deodorization,100T/D palm oil Fractionation Project23Egypt100T/D Soybean Pretreatment and Extraction Project24Egypt20T/D Soybean Oil Refining Project25Egypt10T/D Cottonseed Oil Refining Project26Estonia10T/D Biodiesel Distillation Project27Ghana20T/D Corn Flour Production Line Project28Indonesia20T/D Coconut Oil Pressing,10T/D Oil Refining Project29Indonesia3T/D Fragrant Sesame Oil Project30Indonesia3T/D Oil Refining Machine31Indonesia20T/D Maize germ oil pressing and 5T/D oil refining project32Kazakhstan3T/D High-class Cooking Oil Refining Project33Kazakhstan120T/D Sunflower seed prepressing, extraction and refining project34Kazakhstan50T/D Safflower oil processing project35Kenya3T/D Pyrethrin Extraction Project36Malawi2T/D Oil Refining Machine37Moldova3T/D Sunflower Oil Refining&dewaxing Machine38Myanmar3T/D Cottonseed Oil Refining Machine39Myanmar5T/D Oil Refining Project40Nigeria5T/H Palm Fruit and Kernel Pressing Project41Nigeria20T/D Palm Oil Refining and Fractionation Project42Nigeria50T/D Peanut Pressing, 15T/D Peanut Oil Refining Project43Nigeria40T/D Cotton seed oil processing and 15T/D Oil Refining Project44Peru50T/D Cotton Seed Palm Oil Refining Project45Peru50T/D Palm Oil Deacidification & Deodorization Project20T/D Crystallizing tank 46Peru150T/D Soybean/Palm/Sunflower Oil Refining Project47Russia50T/D Soybean Pretreatment, 50T/D Solvent Extraction and 10T/D Soybean Oil Project48Russia10T/D Rapeseed Oil Pressing Project49Russia10T/D Sunflower/Rapeseed Oil Pressing and 3T/D Oil Refining Project50Rwanda10T/D Palm Oil Refining Project51Solomon Islands3T/D Coconut Oil Deacidification & Deodorization Project52Sri Lanka30T/D Chicken Oil Pressing, 20T/D Chicken Oil Refining Project53Sudan30T/D Peanut Oil Pressing, 15T/D Peanut Oil Refining Project.54Swaziland30T/D Oil Refining Machine55Tajikistan50T/D Cottonseed Cake Extraction Project56Tanzania20T/D Sunflower Seeds Pressing, 5T/D Refining Project57Tanzania10T/D Sunflower Seeds Pressing, 3T/D Refining Project58Thailand10T/H Palm Oil Renovation Project59Thailand45T/H Palm Fruit Sterilization Tank60Thailand2T/D Palm Oil Refining Project61The Philippines30T/D Corn Germ Pressing and Refining Project62The Philippines15T/D Corn Processing Project63Turkmenistan50T/D Sunflower Seed Pretreatment,30T/D Extraction and 20T/D Refining Project64Ukraine30T/D Sunflower cake Extraction Project65Ukraine50T/D Sunflower cake Extraction Project66Uzbekistan80T/D Sunflower Seed Cake Extraction,50T/D Sunflower Oil Refining Project67Uzbekistan50T/D Sunflower Seed,Soybean,Cottonseed Making Oil Project68Uzbekistan100T/D Sunflower Seed Prepressing, Soybean Pretreatment, 100T/D Micro-negative Pressure Extraction and 20T/D Grade 1 Oil Refining Project69Uzbekistan100T/D Sunflower Seed Cake Extraction,30T/D Semi-cotinuous Sunflower Seed Oil Refinery and Dewaxing Project70Uzbekistan100T/D Sunflower Seed Cake Extraction,50T/D Sunflower Seed Oil Refinery Project71Uzbekistan30T/D Sunflower Seed Oil Processing 10T/D Oil Refining Project72Uzbekistan100T/D Sunflower Seed Oil Processing 80T/D Extraction Project73Uzbekistan50T/D Sunflower Seed Pre-press, 50T/D Extraction and 30T/D Refining Project
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