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5kg/5L Advance Pilot Spray Dryer, Air Pressure/High Speed Centrifugal1
Agricultural Machinery, Drying Machine, Air Pressure/High Speed Centrifugal, Spray Dryer, Pilot Spray Dryer
Xiangtan Xiangyi Instrument Limited
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Product Description Product introductionSD-05A Pilot Spray Dryer is based on the original test spray dryer of LABFREEZ, through a large number of research and learn from the Danish GEA Niro and Anhydro spray dryer design concept, and the newly developed upgraded version of the pilot type spray dryer. Among them, SD-05A has a stable appearance, beautiful atmosphere, convenient operation, patent shape design, high quality technology level and new control system, which meets the needs of more laboratory and pilot users, and even can replace the imported spray dryerApplicationProcess DescriptionSD-05A has been introduced to meet the still increasing demand for a more flexible, modern and easy-to-handle laboratory dryer having different levels of control systems. The sanitary design, the easy access to all internal surfaces and the range of available options for optimizing the configuration will be appreciated by all usersThe liquid RN-Con feed is atomized by a two-fluid nozzle co-current or, alternatively, by an centrifugal atomizer.The drying gas is heated by means of electricity, and enters the chamber via a specially LS-Adv designed gas distributor.The drying chamber has a conical bottom with a 60 °cone angle. The chamber is provided with WD door, light and sight glass.The plant is delivered with an PLC including necessary control and instrumentation.Materials of Construction The plant will be delivered in sanitary execution according to Food hygiene standards. All metallic parts in contact with the process, product or gasses are made in stainless steel AISI 304.External surfaces and welding are polished to Ra < 1.2 μm.Internal welding in product contact parts (drying chamber, powder duct, cyclone, powder container, gas duct to bag filter) have smooth surfaces, max. Ra0.8μm. Sand blasting technology on the outer surface.Other internal welding are ground flush to parent sheet grit 120.Stainless steel cladding is made in AISI 304.Main ComponentsFeeding Pump Two-fluid Nozzle Atomizer Centrifugal Atomizer (option)Delivery Fan Gas Heater LS-Adv Gas Distributor Drying Chamber Cyclone Field Instrumentation and Control System Hard WareScope of supply No.Details1Feed system 1.1Feed pumpperistaltic type with silicone feed pipemotor (1 x 220 V, 50 Hz)touch screen control, 0-100% adjustableflow rate: min. 10RPM -17ml /min; max. 65RPM -118ml/min (based on water)2Atomizing system 2.1Co-current two fluid nozzle atomizing systemusing the United States imported atomizer.located in the center of chamber roof.Included feed tube, compressed air tube and nozzle head.compressed air regulator with oil/water separator, filter.compressed air consumption: 0.5-2.0 bar / 8-15kg/h, allow to operate in high compressed air pressure.material, parts in feed contact: AISI 316RN-Con modular structure design, nozzle atomizer and rotary atomizer can be seamlessly replaced3Process gas heating system3.1Process gas heater, electricalInlet air filterWind speed sensor for heater protectionMax consumption: 9.0 kWObtainable inlet temperature: Approx. 300°CMaterial, housing: AISI 304, heating elements: Inconel 600.4Drying chamber system 4.1Drying chambersize ?1020 x 1600 mm, cone 60°sanitary designWD circular door hole design, with window observation and door cleaning function, with thermal insulation designhot air distributor adopts L-Adv integrated structure design, uniform distribution, adjustable wind direction and angle lrapping stud for manual removal of possible deposits2 external hammers for the air hammer, which can be used with a rubber hammer or an additional hammerwell insulated with rockwoolmaterial, chamber: internally AISI 304 / externally AISI 304The external surface is treated by stainless steel mirror technology, which is beautiful and generous.4.2Exhaust ductDuct connection from chamber to cyclone, easily dismountablematerial: AISI 3044.3Spare partstwo powder glassesone inlet filter5Exhaust and powder discharge system 5.1CycloneType HCF, size ?180 mmHighly effective separation of powder and process gasEasy dismantling by means of a hand wheel for cleaningPowder discharge through a butterfly valve into powder glassPowder glass 1000 ml, Teflon adapter, 1 offMaterial, cyclone: AISI 3045.2Exhaust fanImported high pressure fan, 1.5kWFlexible connection from cycloneFrequency control, wind speed 0-100% controllable.6Control system 6.1Electrical operator panelIndependent learning design, mobile, fit the circular design of the towerUnique painting processor using standard HSSPSiemens PLC Smart ControllerAdvanced touch texture capacitive screen, high color fidelitySelf-owned intellectual property LF-Control 2.0, visual touch operationBag filter automatic dust controlAutomatic control of air hammer system pneumatic vibrationLinkage control high speed centrifugal atomizerDisplay and control of inlet air temperature, outlet air temperature, frequency conversion, needle frequency, etc.; data record and export, curve analysis function, alarm and overload protectionOptional AccessoriesItem No.Item NameDESCRIPTIONSD05A002Air compressorSilent and oil freeSD05A003Air hammerAir hammer system for automated controlSD05A004Centrifugal atomizer Rotary high speed centrifugal atomizerSD05A005Bag filterUsed to treat dry exhaust and recover residual materialsSD05A006Bag filterUsed to treat dry exhaust and recover residual materials with pulse functionSD05A007Air pre-filterSS304 type air pre-filter rackIntelligent Silent Oil-free Air Compressor (oPTIONAL)Pure oil-free: pure oil-free design, the output gas does not contain oil molecules, no harm to the human bodyUltra-quiet: low noise, smooth and non-fluctuating output air pressure, reducing noise pollutionMulti-stage filtration: multi-stage gas filtration, cleaner and purer, extending the service life of the instrumentInternal spray rust prevention: The gas tank is finished by internal spraying to prevent the air from being rusted and contaminated.Safe to use: If the voltage and current cause the machine to overheat, automatically stop the protection to avoid burnout.Automatic start: intermittent use, machine switch does not need to be restartedAdjustable air pressure: air pressure can be adjusted to meet different equipment needsDurable: used according to regulations, using more than 15,000 hoursSimple maintenance: no need to add lubricant, easy to maintain after purchase SPECIFICATIONSVALUEPower (W)3000Exhaust volume (L/M)608Noise dB(A)56Maximum pressure (Bar)8Gas tank capacity (L)120Gross weight (KG)124Net weight (KG)94Size (L/W/H) cm122*55*91Installation requirementsModelSD-05ASpace required L*W*H (m)1.92×1.02×2.0Votage3P 380V/50HzPOWER16KWInlet waterTap waterAirAir compressorExhaustExhaust portMAIN PARTS LISTItemQtyGlass collection bottle 1pcSilicone tube 3.5 mPower cord with quick release 2m Air tube with quick release 4 m Pt100 temperature sensor1 pcPeristaltic pump 1 setQuick-install butterfly valve 1 pcLayout size
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